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公开(公告)号:WO2010051345A2
公开(公告)日:2010-05-06
申请号:PCT/US2009/062495
申请日:2009-10-29
Applicant: CORNING INCORPORATED , KESTER, Lanrik , KETCHAM, Thomas D , KIRK, Brian S , St. JULIEN, Dell J
Inventor: KESTER, Lanrik , KETCHAM, Thomas D , KIRK, Brian S , St. JULIEN, Dell J
IPC: C04B35/486 , C04B35/632 , C04B35/634 , C04B35/626 , B28B5/02 , B28B11/24 , B29C41/26
CPC classification number: C04B35/6263 , B28B5/027 , B28B11/243 , C04B35/486 , C04B35/6264 , C04B35/632 , C04B35/634 , C04B35/6342 , C04B2235/5436 , C04B2235/5445 , C04B2235/549 , C04B2235/6025 , C04B2235/606 , C04B2235/9623
Abstract: A method for making a thin, free-standing ceramic sheet may include drawing a carrier film proximate a casting head and across a casting bed of a tape caster at a rate from about 2 cm/min to about 500 cm/min. Depositing a thin film of ceramic slip less than about 150 μm on the carrier film with the casting head. The ceramic slip may comprises a ceramic powder with an ultimate crystallite size of less than about 10 μm dispersed in a fluid vehicle such that the ceramic slip has a ceramic solids fraction of greater than about 20 % by volume. The deposited ceramic slip may be dried on the carrier film thereby forming a green ceramic sheet on the carrier film. After the green ceramic sheet is dried, the green ceramic sheet may be sintered.
Abstract translation: 用于制造薄的,独立的陶瓷片的方法可以包括以约2cm / min至约500cm / min的速率将载体膜拉近铸造头并跨过铸造机的铸造床。 用铸造头在载体膜上沉积小于约150μm的陶瓷滑移薄膜。 陶瓷滑移可以包括分散在流体载体中的最终微晶尺寸小于约10μm的陶瓷粉末,使得陶瓷滑移具有大于约20体积%的陶瓷固体分数。 沉积的陶瓷片可以在载体膜上干燥,从而在载体膜上形成生坯陶瓷片。 在将生陶瓷片干燥后,可以烧结生陶瓷片。
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公开(公告)号:WO2006130711A3
公开(公告)日:2009-04-16
申请号:PCT/US2006021148
申请日:2006-05-31
Applicant: CORNING INC , KIRK BRIAN S , MADAFFARI DOMINICK , OGUNWUMI STEVEN B , PAISLEY ROBERT J , USIAK BRIAN P
Inventor: KIRK BRIAN S , MADAFFARI DOMINICK , OGUNWUMI STEVEN B , PAISLEY ROBERT J , USIAK BRIAN P
IPC: B01D46/00
CPC classification number: B01D46/0001 , B01D46/2418 , B01D46/2444 , C04B35/18 , C04B35/19 , C04B35/195 , C04B35/44 , C04B35/478 , C04B35/565 , C04B35/587 , C04B35/6365 , C04B35/803 , C04B38/0012 , C04B2111/00793 , C04B2235/3203 , C04B2235/3208 , C04B2235/3217 , C04B2235/3222 , C04B2235/3234 , C04B2235/3418 , C04B2235/36 , C04B2235/365 , C04B2235/5436 , C04B2235/5472 , C04B35/00
Abstract: Porous ceramic wall flow filter bodies of unitary or segmented construction wherein the honeycomb channels are alternately plugged with plugging cements incorporating low expansion refractory fillers and permanent inorganic bonding agents, the latter imparting improved plug integrity and plug bonding to the porous ceramic honeycomb channel walls.
Abstract translation: 具有整体或分段结构的多孔陶瓷壁流体过滤体,其中蜂窝通道交替地插入具有低膨胀耐火填料和永久性无机粘合剂的堵塞水泥,后者赋予多孔陶瓷蜂窝通道壁更好的插塞完整性和插塞粘结。
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公开(公告)号:WO2010051345A3
公开(公告)日:2010-07-29
申请号:PCT/US2009062495
申请日:2009-10-29
Applicant: CORNING INC , KESTER LANRIK , KETCHAM THOMAS D , KIRK BRIAN S , ST JULIEN DELL J
Inventor: KESTER LANRIK , KETCHAM THOMAS D , KIRK BRIAN S , ST JULIEN DELL J
IPC: C04B35/486 , B28B5/02 , B28B11/24 , B29C41/26 , C04B35/626 , C04B35/632 , C04B35/634
CPC classification number: C04B35/6263 , B28B5/027 , B28B11/243 , C04B35/486 , C04B35/6264 , C04B35/632 , C04B35/634 , C04B35/6342 , C04B2235/5436 , C04B2235/5445 , C04B2235/549 , C04B2235/6025 , C04B2235/606 , C04B2235/9623
Abstract: A method for making a thin, free-standing ceramic sheet may include drawing a carrier film proximate a casting head and across a casting bed of a tape caster at a rate from about 2 cm/min to about 500 cm/min. Depositing a thin film of ceramic slip less than about 150 µm on the carrier film with the casting head. The ceramic slip may comprises a ceramic powder with an ultimate crystallite size of less than about 10 µm dispersed in a fluid vehicle such that the ceramic slip has a ceramic solids fraction of greater than about 20 % by volume. The deposited ceramic slip may be dried on the carrier film thereby forming a green ceramic sheet on the carrier film. After the green ceramic sheet is dried, the green ceramic sheet may be sintered.
Abstract translation: 用于制造薄的独立式陶瓷片的方法可以包括以约2cm /分钟至约500cm /分钟的速率在流延头附近拉伸载体膜并且穿过带式连铸机的流延床。 用铸造头在载体薄膜上沉积小于约150μm的陶瓷薄片薄膜。 陶瓷粉浆可包含分散在流体载体中的具有小于约10μm的最终微晶尺寸的陶瓷粉末,使得陶瓷粉浆具有大于约20体积%的陶瓷固体部分。 可以在载体膜上干燥沉积的陶瓷浆料,从而在载体膜上形成生陶瓷片。 在生陶瓷片干燥后,生陶瓷片可被烧结。
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公开(公告)号:WO2006130711A2
公开(公告)日:2006-12-07
申请号:PCT/US2006/021148
申请日:2006-05-31
Applicant: CORNING INCORPORATED , KIRK, Brian, S. , MADAFFARI, Dominick , OGUNWUMI, Steven, B. , PAISLEY, Robert, J. , USIAK, Brian, P.
Inventor: KIRK, Brian, S. , MADAFFARI, Dominick , OGUNWUMI, Steven, B. , PAISLEY, Robert, J. , USIAK, Brian, P.
CPC classification number: B01D46/0001 , B01D46/2418 , B01D46/2444 , C04B35/18 , C04B35/19 , C04B35/195 , C04B35/44 , C04B35/478 , C04B35/565 , C04B35/587 , C04B35/6365 , C04B35/803 , C04B38/0012 , C04B2111/00793 , C04B2235/3203 , C04B2235/3208 , C04B2235/3217 , C04B2235/3222 , C04B2235/3234 , C04B2235/3418 , C04B2235/36 , C04B2235/365 , C04B2235/5436 , C04B2235/5472 , C04B35/00
Abstract: Porous ceramic wall flow filter bodies of unitary or segmented construction wherein the honeycomb channels are alternately plugged with plugging cements incorporating low expansion refractory fillers and permanent inorganic bonding agents, the latter imparting improved plug integrity and plug bonding to the porous ceramic honeycomb channel walls.
Abstract translation: 具有整体或分段结构的多孔陶瓷壁流体过滤体,其中蜂窝通道交替地插入具有低膨胀耐火填料和永久性无机粘合剂的堵塞水泥,后者赋予多孔陶瓷蜂窝通道壁更好的插塞完整性和插塞粘结。
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