Abstract:
A ballbar socket head (302) is attached to a standard tool head (304) for a CNC machine tool or like device. The socket head can then be parked on the machine tool's tool chain (316) and selectively loaded into the machine tool's spindle (318) under program control by an automatic tool change arm (320). The ballbar socket head (302) is then engaged with a telescopic ballbar attached to a base socket (308). The ballbar and base socket (308) may be peripherally located on the machine's table (310), or automatically placed on the table for test purpose by the machine tool. The ballbar test function may be automatically performed during loading and unloading of the machine, in between production runs, at downtimes, or at periodic predetermined time intervals. When the ballbar equipment is loaded, the machine tool automatically follows a predetermined controlled-motion pattern for a ballbar test. After the test, the ballbar socket head (302) is returned to the machine's tool chain (316) and the ballbar, and the base unit bar and and ballbar are moved, if appropriate. The results of the test are received by a computer and may be displayed for the operator, stored for statistical analysis, or used dynamically to recalibrate the machine's motion control. Preferably, the ballbar sensor (314) communicates with the computer using wireless methods.
Abstract:
An optical measurement system combines an optical interferometer (406) with an optical autocollimator (408) to increase the number of translational and yaw and pitch measurements of a reflective target (410) made with a laser (400) emitting a single laser beam (403). Translational measurements are made with a fringe counter (426) in the interferometer (406). Yaw and pitch measurements are made with a lateral effect photodiode detector (434) in the autocollimator (408). The effects of angular deviations in the returned target beam (409) may be minimized with a reverse telescopic lens assembly (428), allowing a wider range of angular measurements without significant degradation of translational measurement accuracy.
Abstract:
A device for measuring an interior contour of a hollow object has a probe bar (112) mounted within a ball (120) that pivots within a circular bearing (130) mounted on a base plate (132). The base plate (132) is mounted on the object above an external hole into the interior of the object with the lower end of the probe bar protruding into the object. The upper end (118) of the probe bar (112) is moved until the lower end (114) of the probe bar contacts the interior surface of the object and passes across the surface of the interior of the object. A laser tracker (100) tracks a laser target (110) mounted on the upper end of the probe bar (118), calculating the position of the lower end (114) and the contour of the interior surface from the position of the laser target (110) and known bar dimension data.
Abstract:
An optical measurement system combines an optical interferometer (406) with an optical autocollimator (408) to increase the number of translational and yaw and pitch measurements of a reflective target (410) made with a laser (400) emitting a single laser beam (403). Translational measurements are made with a fringe counter (426) in the interferometer (406). Yaw and pitch measurements are made with a lateral effect photodiode detector (434) in the autocollimator (408). The effects of angular deviations in the returned target beam (409) may be minimized with a reverse telescopic lens assembly (428), allowing a wider range of angular measurements without significant degradation of translational measurement accuracy.
Abstract:
A machine tool is controlled through a process incorporating the steps of measuring geometric and thermal errors (102) with accurate instruments, creating a global differential wet model of machine tool position (104) and using this model to control real time compensation of machine tool operation. A controller modifies (112) encoder-type position feedback signals used by the machine to compensate for geometric and thermal errors in the manner dictated by the global differential wet model.
Abstract:
A device for measuring an interior contour of a hollow object has a probe bar (112) mounted within a ball (120) that pivots within a circular bearing (130) mounted on a base plate (132). The base plate (132) is mounted on the object above an external hole into the interior of the object with the lower end of the probe bar protruding into the object. The upper end (118) of the probe bar (112) is moved until the lower end (114) of the probe bar contacts the interior surface of the object and passes across the surface of the interior of the object. A laser tracker (100) tracks a laser target (110) mounted on the upper end of the probe bar (118), calculating the position of the lower end (114) and the contour of the interior surface from the position of the laser target (110) and known bar dimension data.
Abstract:
A laser based tracking unit (100) communicates with a target (150) to obtain position information about the target . Specifically, the target (150) is placed at the point to be measured. The pitch, yaw and roll movements of the target (150) , and the spherical coordinates of the target relative to the tracking unit are then obtained (200). The target can be, for example, an active device incorporated into a moveable device such as a remote controlled robot.
Abstract:
A laser based tracking unit (100) communicates with a target (150) to obtain position information about the target . Specifically, the target (150) is placed at the point to be measured. The pitch, yaw and roll movements of the target (150) , and the spherical coordinates of the target relative to the tracking unit are then obtained (200). The target can be, for example, an active device incorporated into a moveable device such as a remote controlled robot.