公开(公告)号：WO2007147065A3

公开(公告)日：2008-12-11

申请号：PCT/US2007071236

申请日：2007-06-14

Applicant: MARKETING TECHNOLOGY SERVICE I ,  HANSON JAMES P ,  PIO LARRY L

Inventor： HANSON JAMES P ,  PIO LARRY L

IPC: B32B3/28 ,  B29C53/24 ,  B32B17/02 ,  D04H5/02 ,  D04H5/06

CPC classification number: B32B3/28 ,  B29C53/24 ,  B29K2105/128 ,  B32B5/26 ,  B32B2250/03 ,  B32B2250/20 ,  D04H1/76 ,  D04H3/07 ,  D04H3/14 ,  Y10T156/1018 ,  Y10T428/24628

Abstract: A manufacturing method for producing a unitized composite material has been discovered. An assembly of loose fibers or fiber and fabric combinations is formed where at least one of the layered elements contains a bondable material such as a thermally sensitive bonding fiber. The un-bonded layered assembly is shaped into a wavy form having a repeating wave-like pattern of the desired amplitude and wavelength. The amplitude and wavelength of the repeating waves can be altered such as by changing the relative speeds of a transfer device and an oven wire and the height of the transfer device relative to the height of the oven wire using simple machinery control settings. The shaped assembly is subsequently bonded in an oven or other activation step preserving the wave-like shaping when cooled or removed from the activation effect.

Abstract translation: 已经发现了用于制造单元化复合材料的制造方法。 形成松散纤维或纤维和织物组合的组件，其中至少一个层状元件包含可粘合材料，例如热敏粘合纤维。 未结合的分层组件被成形为具有所需振幅和波长的重复波形图案的波状形式。 可以改变重复波的振幅和波长，例如通过使用简单的机械控制设置改变转印装置和烤箱线的相对速度以及转印装置相对于烤箱丝的高度的高度。 随后，成形组件在烘箱或其他激活步骤中结合，当冷却或从激活效应中移除时，保持波形成形。

公开(公告)号：WO2007147062A3

公开(公告)日：2008-08-14

申请号：PCT/US2007071230

申请日：2007-06-14

Applicant: MARKETING TECHNOLOGY SERVICE I ,  HANSON JAMES P ,  PIO LARRY L

Inventor： HANSON JAMES P ,  PIO LARRY L

IPC: B32B1/00

CPC classification number: B32B3/28 ,  D04H1/559 ,  Y10T156/10 ,  Y10T156/1018 ,  Y10T156/1025 ,  Y10T156/1043 ,  Y10T156/1044 ,  Y10T428/2395 ,  Y10T428/24149 ,  Y10T428/24157 ,  Y10T428/24612 ,  Y10T428/24694 ,  Y10T442/659 ,  Y10T442/678 ,  Y10T442/699

Abstract: A simplified manufacturing technique to directly form a unitized composite structure with at least one relatively flat surface and at least one sinuous element in an internally-bonded unitized composite is provided. A matrix of fibrous and or other materials is deposited in layers which are subsequently formed into corrugated or wave-like shapes and exposed to an activation step. At least one element is composed of a contractive material which shrinks when activated, such as by heating in an oven, to become relatively flat and optionally bonded to at least one other non-contractive layer which remains in a sinuous shape after the activation step.

Abstract translation: 提供了一种简化的制造技术，以直接形成具有至少一个相对平坦的表面和在内部结合的单元化复合材料中的至少一个弯曲元件的单元化复合结构。 纤维和/或其他材料的基质沉积成层，其随后形成为波状或波状，并暴露于活化步骤。 至少一个元件由当被激活时收缩的收缩材料组成，例如通过在烘箱中加热而变得相对平坦，并且任选地结合到在激活步骤之后保持弯曲形状的至少一个其它非收缩层。

公开(公告)号：WO2009052483A3

公开(公告)日：2009-06-04

申请号：PCT/US2008080479

申请日：2008-10-20

Applicant: MARKETING TECHNOLOGY SERVICE I ,  HANSON JAMES P ,  PIO LARRY L

Inventor： HANSON JAMES P ,  PIO LARRY L

IPC: D06J1/12 ,  D04H1/00 ,  D04H1/22 ,  D04H11/00 ,  D06J1/08

CPC classification number: D06J1/12 ,  D04H1/559 ,  D04H1/732 ,  D04H1/76

Abstract: A simplified manufacturing technique to directly form unitized composite structures optionally with at least one relatively flat surface and with at least one surface having raised mound-like elements in an internally-bonded unitized composite is provided. A matrix of fibrous and or other material elements is deposited in un-bonded layers. At least one element is composed of a contractive material which shrinks relative to the other component elements when activated, such as by heating in an oven, to become an internally bonded unitized composite with z-direction raised mound-like texturing after the activation step. Finished product applications and unitized composite webs suitable for finished products employing the inventions are provided.

Abstract translation: 提供了一种简化的制造技术，以直接形成单元化复合结构，任选地具有至少一个相对平坦的表面，并且在内部结合的单元化复合材料中具有至少一个具有凸起的土堆样元件的表面。 纤维和/或其他材料元素的基质沉积在未粘合的层中。 至少一个元件由在激活时相对于其它组分元素收缩的收缩材料组成，例如通过在烘箱中加热，以在激活步骤之后成为具有z方向上升的墩状纹理的内部粘合的单元化复合材料。 提供了适用于采用本发明的成品的成品应用和组合复合网。