Abstract:
A rotary table for a material processing machine such as a vertical milling machine utilizes direct drive motor(s) to precisely angularly position a work piece along one or more pivotal axes. The direct drive motor(s) are thermally insulated from the remainder of the machine to limit misaligning thermal expansion of the components of the machine. The motors may be symmetrically attached to their respective supports such that thermal expansion/contraction of the motor and surrounding components occurs symmetrically with respect to the motor to limit misalignment of the motor's rotational axis. A motor may mount to its respective support only at a first axial end thereof such that thermal expansion of a second axial end of the motor does not adversely shift the position of the first end. Axially narrow clamps selectively secure the rotors of the motors in desired positions.
Abstract:
An improved machine tool having a support structure (16), a spindle (18) rotatably supported by the structure, the spindle adapted for engagement with a workpiece (56), the spindle operatively arranged to selectively rotate in an annular A-axis (19) and about a linear Z-axis (20), a tool frame (25) supported by the structure, the tool frame having an array of individual tool-holding stations adapted for engagement with a tool (49), an actuating mechanism (24), the actuating mechanism operatively arranged to selectively provide movement of the workpiece in the spindle relative to the tool in the tool frame in the Z-axis, in a linear Y-axis (21) that is perpendicular to the Z-axis, and in a linear X-axis (22) that is perpendicular to both the Z-axis and the Y-axis, the position of the stations in the array defined by at least an X-axis coordinate and a Y-axis coordinate, at least two of the stations in the array positioned such that the two stations have neither the same X-axis coordinate nor the same Y-axis coordinate. The tool frame may comprise a tool frame actuating portion operatively arranged to selectively rotate in an annular axis that is about a linear axis that is not the Z-axis, and the annular axis may be a B-axis that is about the Y-axis.
Abstract:
An improved machine tool having a support structure (16), a spindle (18) rotatably supported by the structure, the spindle adapted for engagement with a workpiece (56), the spindle operatively arranged to selectively rotate in an annular A-axis (19) and about a linear Z-axis (20), a tool frame (25) supported by the structure, the tool frame having an array of individual tool-holding stations adapted for engagement with a tool (49), an actuating mechanism (24), the actuating mechanism operatively arranged to selectively provide movement of the workpiece in the spindle relative to the tool in the tool frame in the Z-axis, in a linear Y-axis (21) that is perpendicular to the Z-axis, and in a linear X-axis (22) that is perpendicular to both the Z-axis and the Y-axis, the position of the stations in the array defined by at least an X-axis coordinate and a Y-axis coordinate, at least two of the stations in the array positioned such that the two stations have neither the same X-axis coordinate nor the same Y-axis coordinate. The tool frame may comprise a tool frame actuating portion operatively arranged to selectively rotate in an annular axis that is about a linear axis that is not the Z-axis, and the annular axis may be a B-axis that is about the Y-axis.
Abstract:
A rotary table (10) for a material processing machine such as a vertical milling machine utilizes direct drive motor (s) to precisely angularly position a work piece along one or more pivotal axes. The direct drive motor (s) (30) are thermally insulated from the remainder of the machine to limit misaligning thermal expansion of the components of the machine. The motors may be symmetrically attached to their respective supports (70) such that thermal expansion/contraction of the motor and surrounding components occurs symmetrically with respect to the motor to limit misalignment of the motor' s rotational axis. A motor may mount to its respective support only at a first axial end thereof such that thermal expansion of a second axial end of the motor does not adversely shift the position of the first end. Axially narrow clamps selectively secure the rotors of the motors in desired positions.
Abstract:
A workholding assembly (10) for releasably holding a work piece includes a master variable-volume fluid chamber (150, 830) disposed between a machine and the machine's axially- movable draw bar (110) such that the workholding assembly converts the mechanical axial force/movement of the draw bar (110) into fluid pressure/fluid flow. The resulting fluid pressure operates a fluid-driven gripping assembly such as a radial-piston-based hydraulic collet assembly (20, 500) or a diaphragm-based hydraulic gripping assembly (800) . The hydraulic collet assembly may be a quick-change assembly that enables an operator to quickly and easily change between differently sized or shaped collets .
Abstract:
A bushing (50) has an externally threaded portion (52) with a thread pitch P 1 . A collet body (20) has an internally threaded portion (31) with a thread pitch P 2 , which is smaller than P1 by a pitch differential, ?P. To assembly the bushing (50) and collet body (20), the collet body is heated relative to the bushing to reduce the ?P. The threaded portions (52, 31) of the bushing and collet body are then threadingly engaged with each other. The temperature of the bushing (50) and collet body (20) are then equalized, which tends to increase the ?P, which causes the threaded portions (52, 31) to bind with each other and resist relative loosening rotation. The threaded portions (52, 31) may additionally/alternatively be reverse tapered and/or include variable thread pitches that cause the threaded portions to further bind with each other.
Abstract:
A bushing has an externally threaded portion with a thread pitch P 1 . A collet body has an internally threaded portion with a thread pitch P 2 , which is smaller than P1 by a pitch differential, ΔP. To assembly the bushing and collet body, the collet body is heated relative to the bushing to reduce the ΔP. The threaded portions of the bushing and collet body are then threadingly engaged with each other. The temperatures of the bushing and collet body are then equalized, which tends to increase the ΔP, which causes the threaded portions to bind with each other and resist relative loosening rotation. The threaded portions may additionally/alternatively be reverse tapered and/or include variable thread pitches that cause the threaded portions to further bind with each other.