Abstract:
A method for cold working spot welded structures to improve fatigue life, and structures made by the method. Partially finished structures are provided assembled and joined by a spot weld nugget (50). Opposing indenters (46,48), or an indenter and a backing anvil, are used to squeeze the spot weld nugget to form one or two cold working dimples, respectively. Residual compressive stress is imparted in the workpiece,resulting in increased fatigue life.
Abstract:
A method for cold working spot welded structures to improve fatigue life, and structures made by the method. Partially finished structures are provided assembled and joined by a spot weld nugget. Opposing indenters, or an indenter and a backing anvil, are used to squeeze the spot weld nugget to form one or two cold working dimples, respectively. Residual compressive stress is imparted in the workpiece, resulting in increased fatigue life.
Abstract:
Metal cold-working tooling (90) and method of employing such tooling. The tooling is used to produce deformation in a workpiece (132), to provide a selected beneficial residual stress profile in the workpiece, in order to provide high fatigue life structures in a minimum number of manufacturing steps. An indenter (90) is used to coldwork a workpiece, causing dimples (170) in the workpiece (132). Preferably, the dimples are provided with a shape formed by application of a uniform pressure profile to the workpiece surface. As optimized, a relatively uniform beneficial residual stress profile is provided at both the surface and at the midplane apertures in a workpiece, so as to improve overall fatigue life. Also, an improved indenter tool profile shape is described, having a smoothly curved indenter surface portion (92). And, the use of consumable lamina wafers (W(1), W(2)) provides the benefit of easy application of uniform stress profile to a workpiece.
Abstract:
Rivetless nutplates, and method of installing fastening elements. Rivetless nutplate fasteners are installed in structures, and particularly metal structures, by providing flush fit barrel shaped plug or bushing portions in a hole in the structure as defined by an edge wall. The barrel portion is acted upon axially, and expanded radially outward toward the edge wall of the hole, to provide an interference fit. The ends of the barrel portion are machined as desired for flushness. Also, a hole is installed as necessary. Rivetless nutplates are easily installed, and the installation enhances fatigue life of the hole surrounding the barrel of the nutplate.
Abstract:
A compound indenter (18) for metal coldwork, and a method of employing such tooling. The compound indenter tool (18) is used to produce deformation in a workpiece structure (30), to provide a selected beneficial residual stress profile in the workpiece (30), in order to provide high fatigue life structures in a minimum number of manufacturing steps. Preferably, action of a compound indenter (18) causes deformation of the workpiece, causing dimples in the workpiece. An improved, compound indenter tool profile shape is described, having a first, elongate indenter (20) with a shaped indenter surface portion, and a second shaped indenter (22) surrounding the first indenter and forming an annular shoulder (44) recessed from the surface portion of the first indenter. Additionally, a foot (60) having a bottom portion (80) can be used to confiningly surround the second indenter during application of force to the surface of a workpiece, to prevent surface deformation.
Abstract:
A compound indenter (18) for metal coldwork, and a method of employing such tooling. The compound indenter tool (18) is used to produce deformation in a workpiece structure (30), to provide a selected beneficial residual stress profile in the workpiece (30), in order to provide high fatigue life structures in a minimum number of manufacturing steps. Preferably, action of a compound indenter (18) causes deformation of the workpiece, causing dimples in the workpiece. An improved, compound indenter tool profile shape is described, having a first, elongate indenter (20) with a shaped indenter surface portion, and a second shaped indenter (22) surrounding the first indenter and forming an annular shoulder (44) recessed from the surface portion of the first indenter. Additionally, a foot (60) having a bottom portion (80) can be used to confiningly surround the second indenter during application of force to the surface of a workpiece, to prevent surface deformation.