摘要:
An apparatus and an active thermographic method for detecting subsurface defects in a specimen (104), particularly kissing unbond defects, includes heating the specimen, applying a force to the surface (102) of the specimen to shift and separate the walls of a defect, and obtaining thermographic images of the specimen over time to monitor the heat flow through the specimen and detect thermal discontinuities. Because kissing unbond defects normally have good physical contacts, and therefore, good thermal conductivity, between its walls, these defects can go undetected in conventional active thermographic methods. By distorting the surface of the specimen, the kissing unbond defect is enlarged enough to generate sufficient thermal contrast for the defect to appear in the thermographic images.
摘要:
An assembly including an optically excited infrared nondestructive testing active thermography system (10) is disclosed. The optically excited infrared nondestructive testing active thermography system (10) includes one or more illumination sources (12), at least one first reflector (18), at least one second reflector (20) and a computing resource (16). The at least one first reflector (18) is arranged about the one or more illumination sources (12). The at least one first reflector (18) has a near focal point (FN) and a far focal point (Fp). The one or more illumination sources (12) is/are positioned at least proximate the near focal point (FN) of the at least one first reflector (18). The at least one second reflector (20) is positioned at least proximate the far focal point (FF). The computing resource (16) is communicatively-coupled to a motor (30) that is coupled to the at least one second reflector (20) for manipulating the at least one second reflector (20) between at least: a first spatial orientation and a second spatial orientation. At least one of the first spatial orientation and the second spatial orientation results in the at least one second reflector (20) reflecting light (L) that originates from the one or more illumination sources (12). The light (L) is directed toward the at least one second reflector (20) as a result of the light (L) being directly propagated from the one or more illumination sources (12) and reflected by the at least one first reflector (18). A method is also disclosed.
摘要:
A method of thermal inspection of a component (100) defining at least one internal passageway (110, 120). The method includes receiving a continuous sequence of thermal images (712) of at least an exit hole (122) defined by the at least one internal passageway at a surface (102) of the component. The method also includes delivering a pressurized airflow pulse into the at least one internal passageway, receiving a temperature response signal (1000, 1000a, 1000b, 1000c) as function of time based on the received thermal images, determining a first derivative (1001, 1001a, 1001b, 1005) of the temperature response signal, and determining a level of blockage of the at least one internal passageway based on the first derivative of the temperature response signal.
摘要:
In connection with a method of interpreting thermographic data for nondestructive evaluation of subsurface structural irregularities in a sample object, the sample object is thermally excited and then allowed to cool. As the thermal energy level on the object's surface changes, a series of positionally-fixed infrared images of the object are acquired. The method calculates a pixel sum set for each image in the series by counting the number of pixels in each image which display each of the different pixel shades of grey (or colors). The mathematical moments of each of the functions derived from the pixel sum sets are then calculated, producing a single total energy value for each image, the total energy values collectively being referred to as a total energy value set. The total energy value set acquired from the sample object is compared to a control total energy value set expected from an infinitely thick, perfectly homogenous object to identify anomalous surface infrared radiation patterns, indicating subsurface structural irregularities in the sample object. Alternatively, instead of taking the mathematical moment of the pixel sum sets, the pixel sum sets themselves may be compared individually to a control pixel sum set expected from an infinitely thick, perfectly homogenous object, likewise identifying anomalous surface infrared radiation patterns.
摘要:
A method (100, 200) for performing non-destructive testing using active thermography includes applying, using at least one thermal excitation device (14), a first excitation pulse (P1) to a workpiece (W); capturing, using an imaging device (12), a first iso-time frame (22) of the workpiece; and determining a second excitation pulse by modifying one or more of a duration D of the first excitation pulse, an amplitude A of the first excitation pulse, or a spacing W between the first excitation pulse and the second excitation pulse. The method also includes applying, using the at least one of the thermal excitation device, the second excitation pulse to the workpiece; capturing, using the imaging device, a second iso-time frame of the workpiece; and determining a numerical fit of the first iso-time frame and the second iso-time frame.
摘要:
Systems and methods for detecting a presence of aberrations within a workpiece W having internal walls (24) that define a conduit (C), the conduit (C) having a first end and a second end is disclosed. In an implementation, the system comprises a fluid movement device (12) arranged proximate to said conduit (C) to pass fluid through the conduit (C), a sensor (14) arranged proximate to the fluid movement to detect one or more conditions of the fluid, a workpiece W exciter (16) coupled to the workpiece W for exciting the workpiece W and a detecting device (18, 19) having an input (20, 21) connected to the sensor (14), the detecting device (18, 19) for detecting fluctuations in the one or more conditions of the fluid detected by the sensor (14).
摘要:
A method of thermal inspection of a component (100) defining at least one internal passageway (110, 120). The method includes receiving a continuous sequence of thermal images (712) of at least an exit hole (122) defined by the at least one internal passageway at a surface (102) of the component. The method also includes delivering a pressurized airflow pulse into the at least one internal passageway, receiving a temperature response signal (1000, 1000a, 1000b, 1000c) as function of time based on the received thermal images, determining a first derivative (1001, 1001a, 1001b, 1005) of the temperature response signal, and determining a level of blockage of the at least one internal passageway based on the first derivative of the temperature response signal.
摘要:
A method and system for non-destructive, reference free thermographic detection of sub-surface defects uses an infrared camera to capture images of a sample (204) that has been heated and allow to cool to equilibrium temperature. The temperature-time data obtained for each pixel in each image is converted into the logarithmic domain and at least squares fit is conducted on the data to generate a polynomial expression corresponding to the temperature-time data for a given pixel (212). This polynomial expression can be transformed into the original time domain to obtain temperature time data with improved signal-to-noise characteristics. Defects can be detected by observing the zero-crossing characteristic of the second derivative of the polynomial (214).
摘要:
A method and system for non-destructive, reference-free thermographic detection of sub-surface defects uses an infrared camera (106) to capture multiple, spatially different images of a sample (104) that has been heated (102) and allow to cool to equilibrium temperature. The temperature-time data obtained for each pixel in each image is converted into the logarithmic domain (218) and a least squares fit is conducted on the data to generate a polynomial expression corresponding to the temperature-time data for a given pixel.