Abstract:
The invention relates to a method for producing a stator winding (18) of an electric machine (10), in particular of an alternator, the stator winding (18) comprising at least n phase windings (120, 121, 122, 123, 124) and a phase winding (120, 121, 122, 123, 124) having several directly consecutively wound coils (82) having coil sides (88) and coil side connectors (91), the coils (82) being divided into first coils (82.1) and second coils (82.2), by means of a forming tool (100), in which grooves (105, 106; 105', 106') suitable for accommodating the coils (82) are provided, a first coil (82.1) being arranged in one groove (105; 105') and a second coil (82.2) being arranged in another groove (105; 105'), characterized in that n-1 grooves (105, 106; 105', 106') are arranged between the first coil (82.1) and the second coil (82.2).
Abstract:
The invention relates to an electric machine comprising a stator (16) and a rotor (20), differently polarized excitation poles (24, 25), especially claw poles, that are adjacent on the periphery of the rotor (20) facing the stator (16), the excitation poles (24, 25) having pole flanges (65) and the pole flanges (65) of differently excitable, adjacent excitation poles (24, 25) facing each other. The pole flanges (65) of the excitation poles (24, 25) have a flange depth (TEP) which points at least substantially radially inwards in their direction of extension (XEP) and for every position in the direction of extension (XEP). Pole gaps (63) are defined between the excitation poles (24, 25) and at least one permanent magnet (70) is arranged in at least one pole gap (63) and counteracts a leakage flux between its adjacent excitation poles (24, 25) when operated. The permanent magnet (70) has flanges (100) and one of the flanges (100) faces a pole flange (65)of an excitation pole (24, 25) and the other flange (100) faces a pole flange (65) of another excitation pole (24, 25), the two excitation poles (24, 25) being adjacent and being differently polarized. The flanges (100) of the permanent magnet (70) have a flange depth (TPM) which points at least substantially radially inwards in their direction of extension (XEP) and for every position in the direction of extension (XEP). The invention is characterized in that the two flanges (100) of the permanent magnet (70) facing differently polarizable excitation poles (24, 25) at least in some sections thereof have flange depths (TPM) that are substantially adapted to the flange depths (TEP) of the excitation poles (24, 25).
Abstract:
The invention relates to a generator arrangement which is used to supply electric consumers (9, 10, 12) in an electric network, in particular, a motor-border network. Said generator arrangement comprises a generator (1) having a plurality of branches (2) which are connected in a star shape, and a rectifier circuit (3) which is connected to the branches (2), which produce a direct current (U B6 ) for supplying the consumer (9, 10). The lost voltage, which is produced by a voltage transformer (8), can be essentially reduced when the neutral point (5) of the star-shaped circuit is embodied as an additional connection from the generator (1) and the direct current output voltage (U B6 ) and the neutral point voltage (U M3 ) are guided to the voltage transformer (8), and a coupling device (11) which selects either the direct current output voltage (U B6 ) or the neutral point voltage (U M3 ) according to the height of a generator voltage (U B6 or U M3 ), is provided.
Abstract:
The invention relates to an electric machine (10) comprising a stator (16) that has a stator core (17). Said core has a substantially cylindrical opening (60) having a central axis (63), and the opening (60) accommodates a rotor (20). The stator core (17) has an axial length (L17a) and said core (17) holds a stator winding (18) together with the rotor (20) which has a rotational axis (66). The rotor (20) has an axial end face (69), on which a fan (30) with fan blades (72) is located and is non-rotatably connected to the rotor (20). The rotor (20) has an electromagnetically excitable path (75) having a pole shank (78), a respective pole plate (22, 23) adjoining each axially rotational end (80, 82) of said shank. Claw poles (24) having a north polarity extend from one pole plate (22) and claw poles (25) having a south polarity extend from the other pole plate (23), said claw poles (24) and (25) alternating between north and south polarities around the periphery of the rotor (20). The rotor (20) has a gap (21) with a longitudinal direction (86) between two neighbouring claw poles (24, 25) of opposite polarity, a permanent magnet system (88) being provided in the gap (21) between the two claw poles (24, 25). The permanent magnet system (88) has a length (L88) in the longitudinal direction (86) of the gap (21). The rotor comprises a pole shank (78) located radially inside the claw poles (24, 25), said shank having an axially rotational length (L78), and the ratio of the length (L88) of the permanent magnet system (88) to the axially rotational length (L78) of the pole shank (78) is greater than 1.3.
Abstract:
The invention relates to an electric machine (10) comprising a rotor (20) which has a rotational axis (66), said rotor (20) having an electromagnetically excitable path (75) with an axial end face (69), on which a fan (30) with fan blades (72) is located and is non-rotatably connected to the rotor (20). The electromagnetically excitable path (75) has a pole shank (78) with an axially rotational pole shank length (L78), a respective pole plate (22, 23) adjoining each axially rotational end (80, 82) of said shank. Claw poles (24) having a north polarity extend from one pole plate (22) and claw poles (25) having a south polarity extend from the other pole plate (23), said claw poles (24, 25) alternating between north and south polarities around the periphery of the rotor (20). The machine also comprises a stator (16) that has a stator core (17), said core having a substantially cylindrical opening (60) with a central axis (63) and the opening (60) accommodating the rotor (20). The stator core (17) has an axial length (L17a) and said core (17) holds a stator winding (18) which is accommodated in grooves (96) that open radially inwards, each groove (96) being delimited in both peripheral directions by a respective tooth (103). The teeth (103) have a minimum tooth width (B103) in the peripheral direction and a tooth height (H103) in the radial direction, and the ratio of the tooth height (H103) to a minimum tooth width (B103) ranges between 0.45 and 1.02.
Abstract:
Method for producing a stator winding (18) of an electric machine (10), in particular an AC generator, wherein the stator winding (18) has at least n phase windings (120, 121, 122, 123, 124), and one phase winding (120, 121, 122, 123, 124) has a plurality of successive wound coils (82) with coil sides (88) and coil side connectors (91), wherein the coils (82) are divided into first coils (82.1) and second coils (82.2), with a forming tool (100), in which slots (105, 106) are provided which are suitable for accommodating the coils (82), wherein a first coil (82.1) is arranged in a slot (105), and a second coil (82.2) is arranged in the same slot (105).
Abstract:
The invention relates to an electric machine comprising a claw-pole rotor, particularly an electrically excited, at least 12-pole claw-pole machine (10) for a motor vehicle. The stator (16) of the machine, the winding of which has multiple phase windings and is connected to a rectifier arrangement (69) or alternatively to a pulse-controlled inverter arrangement using the phase winding connections (80 to 84) of said winding, has an inner diameter (Di) that is smaller than the associated outer diameter (Da) of the machine by a factor of 0.70 to 0.77, preferably by a factor of 0.73 to 0.75, at least in the groove center. According to the invention, the ratio of the groove widths (Bn2) at the groove openings (37) to the groove widths (Bn1) at the respective groove base (36) lies in the range of 0.69 to 0.81, preferably in the range of 0.73 to 0.78.
Abstract:
The invention relates to a method for producing a multi-phase winding (83) for a stator of an electric machine by means of a winding device (90). For this purpose, a semi-finished winding product (50) is produced and, in the production of the semi-finished winding product (50), a plurality of phases of the winding (83) are produced and, in the process, two half windings (119, 120, 121, 122, 123, 124) connected electrically in series are produced for each phase of the winding. Each half winding (119, 120, 121, 122, 123, 124) is produced in the form of a winding star by means of winding sub-groups as waves having wave sides (133). The method is characterized in that the half windings (119, 120, 121, 122, 123, 124) of the phases are arranged in a stack in such a way that, in a stacking direction, a first half winding (124) of a first phase is followed directly by a first half winding (122) of another phase and said first half winding of the other phase is followed by a first half winding (120) of a further phase and a first sub-stack is formed by the first half windings (120, 122, 124), a second sub-stack being formed on the first sub-stack in the same stacking direction and a second half winding (123) of the first phase being wound and a second half winding (121) of the other phase being wound directly on the second half winding of the first phase and a second half winding (119) of the further phase being wound directly on the second half winding (121) of the other phase.
Abstract:
The invention relates to an electrical machine, in particular an alternator (10) comprising a rotor () and a stator winding (11), which together have a total of seven phase conductors (P1 to P7) which are interconnected in series at an at least approximately similar electrical angle a, characterized in that in the series connection of the phase conductors (P1 to P7), the phase conductors (P1 to P7) are interconnected such that one phase conductor (P1 to P7) is located in a notch group (), wherein said one phase conductor () is connected in series to another phase conductor (), and said other phase conductor is located in a notch group () whose notches () are at a distance of three notches () away from the nearest notches () of the one phase conductor ().
Abstract:
The invention relates to an improved power supply unit for a vehicle electrical system of a motor vehicle, comprising an alternating current generator (10) providing a phase signal and having an excitation coil (29), a field controller (66) associated with the excitation coil (29), and a rectifier (69) having rectifier elements (58) for rectifying the generator voltage provided by the alternating current generator. The field controller (66) has a voltage detection range for analyzing the phase signal, having a minimum value and a maximum value, wherein the maximum value is adapted to the nominal voltage of a power supply unit (10, 61) of the motor vehicle.