Abstract:
A fluid-transfer system (72) includes a pump (76), a valve member (14) for metering fluid pumped by the pump, and controls (78) that regulate the position of the valve member. The controls may include an electric actuator (52) operable to generate movement of the valve member in a first direction (50) using activation current. The controls may also include one or more springs (56) that provide resistance force that urges the valve member in a second direction (62), opposite the first direction. A spring rate of the resistance force may vary as a function of the position of the valve member in such a manner that a relationship between a flow rate of the fluid pumped through the pump and the activation current is more linear than a relationship between a position of the valve member and the activation current.
Abstract:
A fuel injector assembly (30) for an engine system (10) includes a fuel pressurization mechanism (40), a fuel injector (32), and a flow-directing sleeve (80) positioned about the fuel injector (32) and including sealing surfaces (92, 94) for sealing with a cylinder head (16) and with an injector body (50). Slots (98, 102) are formed at least in part in the sealing surfaces (92, 94) to direct fuel from a first fuel passage (26) in the cylinder head (16) into an incoming cooling passage (58) extending to the fuel pressurization mechanism (40), and from an outgoing cooling passage (60) into a second fuel passage (28) in the cylinder head (16).
Abstract:
A common rail fuel injector (10) includes a needle valve member (30) that moves to open and close nozzle outlets (45) for a fuel injection event responsive to pressure in a needle control chamber (52). Between injection events, the needle control chamber (52) is fluidly connected to the fuel inlet (44) by a first pathway (61) that includes a Z orifice (66), and fluidly connected to the fuel inlet (44) by a second pathway (62) that includes an F orifice 68, an intermediate chamber (54) and an A orifice (67). During an injection event, the needle control chamber (52) is fluidly connected to a drain outlet (46) by a third pathway (63) that includes the A orifice (67), the intermediate chamber (54) an E orifice (69) and a buffer chamber (55), which may assist in avoiding cavitation erosion in a sensitive area associated with a flat control valve seat (23). Different performance characteristics are achieved by adjusting the sizes of the respective of F, A, Z and E orifices (68, 67, 66, 69).
Abstract:
A common rail fuel system (10, 110) includes a reverse flow check valve (60, 160) fluidly positioned between each of a plurality of common rail fuel injectors (40) and an outlet (22, 154) of a high pressure pump (20). The reverse flow check valves (60, 160) divide the overall system fluid volume (80) into an upstream common volume (82) and a plurality of separate downstream volumes (83). The upstream common volume (82) is greater than the sum of the separate downstream volumes (83). The reverse flow check valve (60, 160) is movable between a first configuration with a large flow area (68, 168) and a second configuration with a small flow area (69, 169). The reverse flow check valve (60, 160) associated with each of the individual fuel injectors may be housed in a quill (50) that fluidly connects the fuel injectors to the high pressure common rail (30, 130).
Abstract:
A pump and rail assembly (54) includes a plurality of quills (84) that are compressed between quill seats (108, 109) on a pump (75) and an output rail (76). A rail pressure control valve (77) and a rail pressure sensor (79) are attached to respective ends of the output rail (76). An inlet throttle valve (95) is attached to a housing (100) of the pump and rail assembly (54). Depending upon the application, the output rail (76) may supply fuel to a first injection bank (70) that includes a plurality of fuel injectors (72) in a first common rail (49, 50), and a second fuel injection bank that includes a second common rail (52, 53) and a plurality of fuel injectors (72). Different engines having different numbers of cylinders (11, 16, 21, 26, 27, 33, 35, 41, 43, 48, 51, 57, 60) may use similar pump and rail assemblies that each include a plurality of quills (84), a plurality of pumping elements (94) positioned in a pump housing (100) and an output rail (76). The quills (84) for each of the different engine applications are interchangeable but differ in number. In addition, the pumping elements (94) of each of the different engine applications are also interchangeable but differ in number.