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公开(公告)号：WO2006050209A3
公开(公告)日：2006-05-11
申请号：PCT/US2005/039157
申请日：2005-10-31
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC.
Inventor： CRAFTON, Scott, P. , CRAFTON, Paul, M. , FRENCH, Ian , SUBRAMANIAN, Shanker
Abstract: A furnace for heat treating a workpiece is provided, comprising at least one high pressure heating zone including at least one fluid impingement device capable of directing a heated fluid medium at a workpiece within the furnace, wherein the fluid impingement device is less than about 6 inches from the workpiece and is capable of directing the heated fluid medium at the workpiece at about 4,000 feet per minute. The furnace may further comprises a rotating mechanism for rotating the workpiece, a gripping mechanism for inverting the workpiece and a soak zone including an air recirculation system downstream from the high pressure heating zone. The system may further comprise a process control temperature station and a core sand reclamation system.
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公开(公告)号：WO2017053215A1
公开(公告)日：2017-03-30
申请号：PCT/US2016/052408
申请日：2016-09-19
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC.
Inventor： CRAFTON, Scott, P. , SUBRAMANIAM, Shanker , FAUTEUX, Paul , TURNER, Andrew
CPC classification number: F27D5/00 , F27D5/0006
Abstract: A system for supporting castings during thermal treatments, such as solution heat treatment, quenching and aging, that includes a tray defining a horizontal base plane and having a plurality of tray openings therethrough, and a fixture extending over one or more of the tray openings. The fixture is formed by a plurality of support plates oriented vertically with lower portions extending across the tray opening and top edges extending above the tray opening with shaped profiles along the lengths thereof. The plurality of support plates form an open lattice having a plurality of top edges that together define an open support surface that is substantially complementary with an underside surface of a casting and configured to loosely support the casting atop the lattice and align the casting in space above the tray opening.
Abstract translation: 一种用于在热处理期间支撑铸件的系统，例如固溶热处理，淬火和老化，其包括限定水平基面并具有多个托盘开口的托盘以及在一个或多个托盘开口上延伸的固定件。 夹具由多个垂直定向的支撑板形成，下部延伸穿过托盘开口，并且顶部边缘在托盘开口的上方延伸，并具有沿其长度的成形轮廓。 多个支撑板形成具有多个顶部边缘的开放格子，所述多个顶部边缘一起限定开口支撑表面，该开口支撑表面与铸件的下侧表面基本上互补并且被配置为松散地支撑晶格顶部的铸件并使铸件在上方空间对准 托盘开口。
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公开(公告)号：WO2016201036A1
公开(公告)日：2016-12-15
申请号：PCT/US2016/036583
申请日：2016-06-09
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC.
Inventor： CRAFTON, Scott, P.
CPC classification number: C21D1/613 , C21D1/62 , C21D9/0068
Abstract: A quench system for applying cooling air to one or more hot metallic components that are supported on a component support having a substantially open construction. The quench system includes a housing having sidewalls that define a cooling chamber with peripheral portions proximate the sidewalls and a center portion spaced inwardly from the sidewalls. The quench system also includes a conveyance system that is configured to carry the component support into the center portion of the cooling chamber, as well as a forced air fan that generates a bulk flow of cooling air through the cooling chamber. The quench system further includes a plurality of nozzle baffles extending inwardly from the plurality of sidewalls to define a narrowing region within the housing between the forced air fan and the conveyance system, whereby, during operation of the fan, cooling air flowing through the peripheral portions of the cooling chamber is redirected into the center portion of the cooling chamber.
Abstract translation: 一种用于将冷却空气施加到一个或多个热金属部件上的骤冷系统，所述热金属部件被支撑在具有基本开放结构的部件支撑件上。 骤冷系统包括具有限定具有靠近侧壁的周边部分的冷却室和从侧壁向内间隔的中心部分的侧壁的壳体。 骤冷系统还包括配置成将部件支撑件运送到冷却室的中心部分的输送系统，以及通过冷却室产生大量冷却空气的强制风扇。 所述骤冷系统还包括从所述多个侧壁向内延伸的多个喷嘴挡板，以在所述壳体内限定所述强制风扇与所述输送系统之间的变窄区域，由此在所述风扇运行期间，流过所述周边部分的冷却空气 的冷却室被重定向到冷却室的中心部分。
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公开(公告)号：WO2006031954A2
公开(公告)日：2006-03-23
申请号：PCT/US2005/032897
申请日：2005-09-14
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC.
Inventor： CRAFTON, Scott, P. , CRAFTON, Paul, M. , FRENCH, Ian , KNOBLOCH, Volker, R.
CPC classification number: B22D33/00 , B22D30/00 , B65G13/00 , B65G21/2063 , B65G2201/0214
Abstract: A conveyance mechanism for transporting a casting is provided. A system and method of processing a metal casting also are provided.
Abstract translation: 提供一种用于输送铸件的输送机构。 还提供了一种处理金属铸件的系统和方法。
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公开(公告)号：WO2008121671A2
公开(公告)日：2008-10-09
申请号：PCT/US2008/058348
申请日：2008-03-27
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC. , CRAFTON, Scott, P. , CRAFTON, Paul, M. , FRENCH, Ian , KNOBLOCH, Volker
Inventor： CRAFTON, Scott, P. , CRAFTON, Paul, M. , FRENCH, Ian , KNOBLOCH, Volker
CPC classification number: B22D47/00 , B22D45/00 , B22D47/02 , C21D9/0006 , C21D9/005 , F27B9/16 , F27B9/243
Abstract: A system and method for forming and heat treating metal castings is provided with a vertical heat treatment unit positioned adjacent and downstream from a pouring station at which a series of molds are filled with a molten metal to form the castings. The vertical heat treatment unit includes a vertically oriented furnace chamber in which the castings are received, and which has a reduced footprint to reduce the manufacturing floor space required for the vertical heat treatment unit, and to enable the vertical heat treatment unit to be positioned in close proximity to the pouring station.
Abstract translation: 用于成形和热处理金属铸件的系统和方法设置有垂直热处理单元，所述垂直热处理单元位于浇注站附近和下游，在所述浇注站处，一系列模具填充有熔融金属以形成 铸件。 垂直热处理单元包括垂直定向的炉腔，在该炉腔中容纳铸件，并且其具有减小的占地面积以减少垂直热处理单元所需的制造地板空间，并且使垂直热处理单元能够定位在 靠近浇注站。
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Patent Agency Ranking6.发明申请
公开(公告)号：WO2006004756A2
公开(公告)日：2006-01-12
申请号：PCT/US2005/022939
申请日：2005-06-27
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC.
Inventor： CRAFTON, Scott, P. , CRAFTON, Paul, M. , LEWIS, James, L., Jr. , FRENCH, Ian
CPC classification number: B22D31/002 , B22D27/04 , B22D29/00 , B22D29/001 , B22D47/00
Abstract: Various systems and apparatuses for processing a metal casting are provided.
Abstract translation: 提供了用于处理金属铸件的各种系统和装置。
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7.发明申请
公开(公告)号：WO2002094479A1
公开(公告)日：2002-11-28
申请号：PCT/US2001/016686
申请日：2001-05-23
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC.
Inventor： CRAFTON, Scott, P. , CRAFTON, Paul, M. , KNOBLOCH, Volker, R. , LEWIS, James, L., Jr. , FRENCH, Ian
IPC: B22D29/00
CPC classification number: B22D29/003 , B22D29/00 , B22D29/006 , B22D29/007
Abstract: Disclosed is a method for dislodging a mold from a casting formed within the mold. The mold may be removed from the casting by scoring the mold and applying a force sufficient to cause the mold to fracture and break into pieces. Additionally, the mold may be fractured by either explosive charges placed in the mold pack or by high energy pulsations directed at the mold. Once the mold is fractured and broken into various pieces it may then be dislodged from the casting.
Abstract translation: 公开了一种从模具内形成的铸件中移出模具的方法。 可以通过对模具进行刻划并施加足以使模具断裂并分解成碎片的力来从模具中移除模具。 此外，模具可能被放置在模具包装中的爆炸装置或通过指向模具的高能量脉动而破裂。 一旦模具断裂并破碎成各种碎片，它可能会从铸件中脱落。
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公开(公告)号：WO1995019860A1
公开(公告)日：1995-07-27
申请号：PCT/US1995000315
申请日：1995-01-10
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC.
IPC: B22D29/00
CPC classification number: F27B9/00 , B22D29/003 , C21D1/52 , C21D9/08
Abstract: Waste gases generated in the process of manufacturing cores and castings are collected and inventively routed to a heat treating furnace (12) for incineration. Additionally, as a portion of the waste gas is being routed, it is put to use in the reclaiming of uncured scrap materials and the reclaiming of sand within the furnace. Additionally, provisions are made for decreasing the height of the furnace by decreasing the height of hoppers therein and increasing the size of the base of the hoppers to maintain proper flow of reclaimed sand and portions of core materials being reclaimed therein toward the base of the hopper. Multiple fluidizers (18) are employed in the base of the hopper to accomodate for the increased size of the base of the hopper and maintain optimum flow of materials toward the base and optimum fluidization of the materials within the hopper.
Abstract translation: 在制造芯和铸件的过程中产生的废气被收集并发明地送到用于焚烧的热处理炉（12）。 另外，随着废气的一部分被排出，它被用于回收未固化废料和回收炉内的沙子。 此外，通过降低料斗的高度来降低炉子的高度，并且增加料斗的基部的尺寸以保持回收的砂和其中被回收的芯材料的适当流动朝向料斗的基部 。 在料斗的底部采用多个流化器（18）以适应料斗底部尺寸的增加，并保持物料朝向底部的最佳流动并使料斗内的材料达到最佳流化。
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公开(公告)号：WO2019152364A1
公开(公告)日：2019-08-08
申请号：PCT/US2019/015562
申请日：2019-01-29
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC.
Inventor： CRAFTON, Scott, P.
IPC: B22D15/04
Abstract: A casting mold with a multi-functional chill, a multi-functional chill, and a casting process facilitated by the multi-functional chill are disclosed herein. In addition to affecting the cooling rate of a casting inside the mold, the multi-functional chill may support and/or index the mold during handling and/or conveyance. The present invention allows for conveyance and/or handling of the mold or casting, with or without the mold, and allows for easy indexing and easy interaction with conveying and handling devices during and after heat treatment.
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公开(公告)号：WO2016176382A1
公开(公告)日：2016-11-03
申请号：PCT/US2016/029654
申请日：2016-04-28
Applicant: CONSOLIDATED ENGINEERING COMPANY, INC.
Inventor： CRAFTON, Scott, P. , SUBRAMANIAM, Shanker , FAUTEUX, Paul
CPC classification number: C22F1/043 , B22D17/00 , B22D21/007 , C21D1/63 , C21D1/667 , C21D9/0056 , C21D9/0062 , C22C21/02
Abstract: A method for heat treating cast aluminum alloy components that includes obtaining a casting formed from an aluminum alloy having a silicon constituent and at least one metal alloying constituent, and heating the casting to a first casting temperature that is below but within 10 °C of a predetermined silicon solution temperature at which the silicon constituent rapidly enters into solid solution. The method also includes increasing the rate of heat input into the casting to raise the temperature of the casting to a second casting temperature that is above but within 10 °C of a predetermined alloying metal solution temperature at which the at least one metal alloying constituent rapidly enters into solid solution, maintaining the casting at the second casting temperature for a period of time that is less than about 20 minutes, and then quenching the casting to a temperature less than or about 250 °C.
Abstract translation: 一种用于对铸造铝合金部件进行热处理的方法，其包括获得由具有硅成分和至少一种金属合金成分的铝合金形成的铸件，并将所述铸件加热至低于但在10℃以内的第一铸造温度 硅组分快速进入固溶体的预定硅溶液温度。 该方法还包括增加输入铸件的热量，以将铸件的温度升高到高于但在10℃以内的第二铸造温度，该第二铸造温度是指至少一种金属合金成分迅速的预定合金化金属溶液温度 进入固溶体，将铸件在第二铸造温度下保持约20分钟的时间，然后将铸件淬火至低于或约250℃的温度。
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