Abstract:
Described are aluminum alloy products that generally have a microstructure and composition that resists corrosion. This corrosion resistance, in turn, allows the aluminum alloy products to exhibit favorable bond durability performance, such as when adhesively bonded to another product. The corrosion resistance can be achieved by controlling the composition of the aluminum alloy, including the presence and/or concentration of certain intermetallic particles, such as α-phase intermetallic particles and β-phase intermetallic particles.
Abstract:
Described herein are tools and systems for friction stir welding, including cooling and clamping systems. Also disclosed are process parameters for friction stir welding aluminum metals, in some cases thick gauge aluminum metals, to other metals. The tool and process parameters can be used in transportation, electronics, industrial and motor vehicle applications, just to name a few.
Abstract:
Provided herein are continuously cast aluminum alloy products exhibiting uniform surface characteristics. The aluminum alloy products have a first surface comprising a width, wherein the first surface comprises an average of 50 exudates or less per square centimeter across the width of the first surface. Also provided herein are methods of making aluminum alloy products having improved surface characteristics. Further provided are methods and systems for manufacturing aluminum alloy products, such as sheets, having reduced surface defects.
Abstract:
Disclosed are aluminum alloy products and methods of making and processing such products. Thus, disclosed are aluminum alloy products exhibiting controllable surface properties, including excellent bond durability, low contact resistance, and corrosion resistance. Aluminum alloy products described herein include a migrant element, a subsurface portion having a concentration of the migrant element, and a bulk portion having a concentration of the migrant element. The aluminum alloy product comprises an enrichment ratio of 4.0 or less, wherein the enrichment ratio is a ratio of the migrant element concentration in the subsurface portion to the concentration in the bulk portion. Additionally, the aluminum alloy products surface and/or subsurface can contain phosphorus (e.g., elemental phosphorus or oxidized phosphorus). The phosphorus containing surface provides reduced electronic stress on an electrode tip of a resistance spot welding apparatus, and an extended service lifetime (e.g., weld cycles to failure) of the electrode tip.
Abstract:
Provided herein are aluminum alloys having a uniform surface recrystallization texture. The uniform surface recrystallization texture can be provided by methods described herein. Also provided herein are methods to produce aluminum alloys having a uniform surface recrystallization texture, which may include homogenizing and hot rolling an aluminum cast product to a final gauge at a temperature greater than or about a recrystallization temperature.
Abstract:
Described herein are novel aluminum-containing alloys. The alloys are highly formable, exhibit high strength and corrosion resistance, and are recyclable. The alloys can be used in electronics, transportation, industrial, and automotive applications, just to name a few. Also described herein are methods for producing metal ingots and products obtained by the methods.
Abstract:
Described herein are novel 5xxx series aluminum alloys which exhibit high strength and formability. The aluminum alloys described herein have higher amounts of Mg content than traditional 5xxx series aluminum alloys and exhibit high strength and formability. The aluminum alloys described herein are produced according to a method including continuous casting.
Abstract:
Provided herein are ultra-high strength aluminum alloys and products prepared therefrom, along with methods of processing the ultra-high strength aluminum alloys. The aluminum alloys described herein are high solute alloys, including significant amounts of zinc (Zn), magnesium (Mg), copper (Cu), and other elements in addition to aluminum. The aluminum alloys described herein are amenable to post-aging processing without cracking.
Abstract:
Provided herein are highly formable aluminum alloys and methods of making the same. The highly formable aluminum alloys described herein can be prepared from recycled materials without significant addition of primary aluminum alloy material. The aluminum alloys are prepared by casting an aluminum alloy that can include such recycled materials and processing the resulting cast aluminum alloy article. Also described herein are methods of using the aluminum alloys and alloy products.
Abstract:
A continuous casting and rolling line for casting, rolling, and otherwise preparing metal strip can produce distributable metal strip without requiring cold rolling or the use of a solution heat treatment line. A metal strip can be continuously cast from a continuous casting device and coiled into a metal coil, optionally after being subjected to post-casting quenching. This intermediate coil can be stored until ready for hot rolling. The as-cast metal strip can undergo reheating prior to hot rolling, either during coil storage or immediately prior to hot rolling. The heated metal strip can be cooled to a rolling temperature and hot rolled through one or more roll stands. The rolled metal strip can optionally be reheated and quenched prior to coiling for delivery. This final coiled metal strip can be of the desired gauge and have the desired physical characteristics for distribution to a manufacturing facility.