Abstract:
A process for manufacturing powder injection molded parts which comprises the steps of quickly raising the temperature of a molded body comprised of a binder composition, which contains at least two kinds of thermoplastic binder components having different evaporation starting temperatures not lower than the injection molding temperature, to a level higher than the evaporation starting temperature of a binder component of the lowest evaporation starting temperature so as to remove the binder component of the lowest evaporation starting temperature from the molded body while retaining this increased temperature, and thereafter raising the temperature of the molded body up to a level not lower than the evaporation starting temperature of a binder component having the highest evaporation starting temperature so as to remove all of the binder components. This process serves to eliminate the unstability of the shape of a final product which constitutes a problem with the conventional techniques, thus satisfying the dimensional accuracy, and to reduce the binder removing time.
Abstract:
The invention concerns a soft magnetic, anisotropic composite material essentially consisting of compacted, essentially flaky shaped, electrically insulated particles of essentially pure iron powder containing less than 0.01 % by weight of carbon, which particles are aligned in essentially parallel relationship and bonded together by an organic polymer resin. The new material is characterized by a green density of at least 7.4 g/cm . The invention also concerns a process for the preparation of the new material as well as the use of the material for devices operating at power frequencies.
Abstract translation:本发明涉及一种软磁各向异性复合材料,其主要由压实的,基本上为片状的电绝缘的基本上纯的铁粉颗粒组成,该颗粒含有小于0.01重量%的碳,该颗粒基本上平行关系对准,并通过 有机聚合物树脂。 新材料的特征在于至少7.4g / cm 3的绿色密度。 本发明还涉及用于制备新材料的方法以及用于在功率频率下工作的装置的材料的使用。
Abstract:
The invention concerns the production of sintered articles by forming a mixture of a sinterable ceramic or metal powder plus polyoxymethylene or a copolymer containing predominant proportions of oxymethylene units as binder to give a green compact, removing the binder by treatment with a gaseous acid and sintering. In order to remove the binder, an acid is used which is a solid at room temperature and sublimes or melts and evaporates at higher temperatures.
Abstract:
A process for consolidating powder, particulates, foils or sheets of metal coated composites, elemental metallic or metallic alloy or intermetallic compounds into net shapes having increased green strength at or near ambient temperature comprises treating the material with an aqueous activation solution. The aqueous activation solution is selected from dilute acids, reducing agents, molten salt electrolytes and mixtures thereof. Pressure is used to consolidate the treated powders, particulates, foils or sheets into a net shape at or near ambient temperature.
Abstract:
This invention pertains to the production of a compact superhard material from diamond and/or adamantine modifications of boron nitride, and provides compact superhard materials with high working properties. This method essentially comprises, before preliminary plastic deformation, adding, as a metallic linking agent to the superhard material powder, 3 - 90 vol.% of ultra-dispersive powder of a metal from the iron group with a particle size ranging between 100 and 1000 ANGSTROM . The final plastic deformation is obtained by a shock wave with a 1-25 GPa front amplitude and/or by plastic deformation at a temperature of 600 to 900 DEG C and with a deformation speed from 10 to 10 c .
Abstract:
A process for production of a moulded ceramic and/or metallic body from a ductile material comprising one or more ceramic and/or metallic components, which material is fed into the pre-heated mould cavity (1) of a moulding tool. The moulding tool includes at least two mould parts (4, 5) of which at least one wholly or partly consists of a microporous material with communicating micropores. At least one mould cavity (1) comprising at least one mould surface (2, 3) exhibiting closed micropores is arranged in the microporous mould part (4, 5) or in a microporous section (6) thereof. The microporous mould part (4, 5) or the microporous section (6) thereof is pre-heated by supply of warm fluid, such as a heated gas. Said part (4, 5) or section (6) is after terminated moulding cooled by supply of cold fluid, such as a condensed gas. The invention includes in a further aspect a moulded body produced according to the process.
Abstract:
A method of removing a core from an object formed by injection moulding starting from a compound comprising a metallic and/or ceramic powder material. The outer contour of the object is formed against an external tool arranged in an injection moulding tool and at least the inner contour of an inner cavity is formed against a core (11, 21) provided in the injection moulding tool. The core consists at least partly of a leachable core material which is removed, wholly or partially, from the injection-moulded object by directing at least one jet of a leaching liquid against the leachable core material by means of one or more spray nozzles. The leachable core material is dissolved and flushed away and said nozzle is inserted successively into the inner cavity as the leachable core material is being dissolved and flushed away. The core is then removed in its entirety and the inner cavity exposed before said object is sintered and consolidated into the desired density by means of methods which are accepted within the powdermetallurgical and ceramic industries.
Abstract:
Continuous powder metallurgy compacts are produced from metal powder (4) placed in a tapered powder consolidation region (2) of a forming die (1). The die is made to undergo ultrasonic radial vibration about the consolidation region to effect radial compaction of the powder. The powder is progressively densified as it moves through the die, due to the tapered construction of the consolidation region, and emerges from the die at sufficient density to allow handling and further processing.
Abstract:
A consolidated material of coated pulverized bodies, capable of setting the orientation of the particles of the pulverized bodies in a desired manner, or setting these particles in position spaced from one another by such a predetermined distance that permits the object properties to be given to the consolidated material, during the formation of a molded product which is obtained by fixing together pulverized bodies having certain properties. Pulverized bodies having films of a uniform thickness of 0.01-20 mu m on the surfaces thereof, or pulverized bodies having a plurality of layers of films of a uniform thickness of 0.01-5 mu m per layer wherein the kinds of at least adjacent films are different are fixed together at the films thereof or by a bonding agent, the characteristics of the consolidated material residing in that pulverized bodies having films thereon are fixed together, a method of manufacturing consolidated materials of coated pulverized bodies being also disclosed.
Abstract:
A composite for manufacture of a sintered body enables the degressing process for a green molded body to be shorten, eliminates defects such as crack, blister, deformation and the like in the molded body in the degressing process and enables a sintered body to be manufactured which are high in dimensional accuracy, free of delamination and homogeneous. The composite for manufacture of a sintered body contains a sinterable powder and a binder consisting of polyacetal resin (A), a denatured polyolefine resin (B) and other binder components (C). Based on the total amount of the binder, the content of the polyacetal resin (A) is in the range of 5 to 60 volume %, the content of the denatured polyolefine resin (B) is contained in the range of 5 to 85 volume %, and the content of the sum of the polyacetal resin (A) and the denatured polyolefine resin (B) are in the range of 10 to 90 volume %.