Invention Grant
- Patent Title: Polycrystalline diamond compacts including at least one transition layer and methods for stress management in polycrystalline diamond compacts
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Application No.: US14246657Application Date: 2014-04-07
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Publication No.: US10350730B2Publication Date: 2019-07-16
- Inventor: David P. Miess , Kenneth E. Bertagnolli , Damon B. Crockett , Arnold D. Cooper
- Applicant: US SYNTHETIC CORPORATION
- Applicant Address: US UT Orem
- Assignee: US SYNTHETIC CORPORATION
- Current Assignee: US SYNTHETIC CORPORATION
- Current Assignee Address: US UT Orem
- Agency: Dorsey & Whitney LLP
- Main IPC: B01J3/06
- IPC: B01J3/06 ; B24D18/00 ; B32B18/00 ; B24D3/00 ; C04B35/56 ; C04B37/00 ; C04B37/02 ; C22C26/00 ; F16C33/04 ; C04B35/528 ; C04B35/645 ; E21B10/567 ; E21B10/573 ; C04B35/5831 ; B22F5/00

Abstract:
Embodiments relate to polycrystalline diamond compacts (“PDCs”) that are less susceptible to liquid metal embrittlement damage due to the use of at least one transition layer between a polycrystalline diamond (“PCD”) layer and a substrate. In an embodiment, a PDC includes a PCD layer, a cemented carbide substrate, and at least one transition layer bonded to the substrate and the PCD layer. The at least one transition layer is formulated with a coefficient of thermal expansion (“CTE”) that is less than a CTE of the substrate and greater than a CTE of the PCD layer. At least a portion of the PCD layer includes diamond grains defining interstitial regions and a metal-solvent catalyst occupying at least a portion of the interstitial regions. The diamond grains and the catalyst collectively exhibit a coercivity of about 115 Oersteds or more and a specific magnetic saturation of about 15 Gauss·cm3/grams or less.
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