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1.
公开(公告)号:US20250035152A1
公开(公告)日:2025-01-30
申请号:US18226731
申请日:2023-07-26
Applicant: US Synthetic Corporation
Inventor: Jair J. Gonzalez , Jair A. Gonzalez , Tyler Kolste , Daryl Wise
IPC: F16C17/04
Abstract: Bearing assemblies, apparatuses, systems, and methods include bearing assemblies with bearing elements configured to accommodate axial movement.
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公开(公告)号:US20250020164A1
公开(公告)日:2025-01-16
申请号:US18753197
申请日:2024-06-25
Applicant: US Synthetic Corporation
Inventor: Jair Jahaziel Gonzalez
Abstract: Embodiments disclosed herein relate to bearing assemblies and methods of manufacturing. In an embodiment, a bearing assembly includes a support ring and bearing elements. The bearing elements are mounted to and distributed circumferentially about an axis of the support ring. At least one of the bearing elements includes a polycrystalline diamond table, a substrate bonded to the polycrystalline diamond table, bonding region defined by the substrate and the polycrystalline diamond table, and a corrosion resistant region. The corrosion resistant region includes a corrosion resistant material that covers at least a portion of at least one lateral surface of the bonding region. The corrosion resistant region prevents corrosion of at least some material in the bonding region covered by the corrosion resistant region (e.g., during use). Other embodiments employ one or more sacrificial anodes as an alternative to or in combination with the corrosion resistant region.
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公开(公告)号:US20250011967A1
公开(公告)日:2025-01-09
申请号:US18893569
申请日:2024-09-23
Applicant: US Synthetic Corporation
Inventor: Daren Nathaniel Heaton
IPC: C25F1/00
Abstract: Apparatus for leaching a volume of a superabrasive element include a first electrical connection configured to be operably coupled to a superabrasive element, a leaching assembly for electrically connecting a procession solution to the superabrasive element to remove at least a portion of the at least one interstitial constituent from only a portion of the superabrasive element, and a second electrical connection configured to be operably coupled to the leaching assembly.
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公开(公告)号:US20240399540A1
公开(公告)日:2024-12-05
申请号:US18741013
申请日:2024-06-12
Applicant: US Synthetic Corporation
Inventor: Mark P. Chapman , Ronald W. Ward , Nicholas Christensen , Damon B. Crockett
IPC: B24D18/00 , B23K26/364 , B24D3/04 , E21B10/46 , E21B10/567
Abstract: Methods of laser cutting polycrystalline diamond tables and polycrystalline diamond compacts are disclosed. Laser cutting of the polycrystalline diamond table provides an alternative to electrical-discharge machining (“EDM”), grinding with a diamond wheel, or lapping with a diamond wheel. Grinding or lapping with a diamond wheel is relatively slow and expensive, as diamond is used to remove a diamond material. EDM cutting of the polycrystalline diamond table is sometimes impractical or even impossible, particularly when the cobalt or other infiltrant or catalyst concentration within the polycrystalline diamond table is very low (e.g., in the case of a leached polycrystalline diamond table). As such, laser cutting provides a valuable alternative machining method that may be employed in various processes such as laser scribing, laser ablation, and laser lapping.
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公开(公告)号:US20240383104A1
公开(公告)日:2024-11-21
申请号:US18788897
申请日:2024-07-30
Applicant: US Synthetic Corporation
Inventor: Debkumar Mukhopadhyay , Paul Douglas Jones , Daren Nathaniel Heaton , Kevin Alexander Shirley
Abstract: Embodiments disclosed herein are directed to assemblies for forming polycrystalline diamond compacts and methods for forming the polycrystalline diamond compacts with the assemblies. An example assembly includes a substrate and a diamond material positioned adjacent to an interfacial surface of the substrate. The assembly also includes an enclosure defining a chamber. The substrate and the diamond material are disposed in the chamber. In an embodiment, the assembly includes a sealant and the sealant includes at least one of cobalt or a copper-nickel alloy. In an embodiment, the substrate includes a concave bottom surface that is opposite the interfacial surface.
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公开(公告)号:US20240318505A1
公开(公告)日:2024-09-26
申请号:US18502624
申请日:2023-11-06
Applicant: US Synthetic Corporation
Inventor: Tyler Kolste , Daryl Wise , S. Barrett Peterson
CPC classification number: E21B10/22 , E21B4/003 , F16C17/105 , F16C2352/00
Abstract: Bearing assemblies, apparatuses, systems, and methods include bearing assemblies where one of the bearing assemblies may include bearing surfaces defining an at least partially conical surface.
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公开(公告)号:US12076837B2
公开(公告)日:2024-09-03
申请号:US18107354
申请日:2023-02-08
Applicant: US Synthetic Corporation
Inventor: Grant Kyle Daniels , Jeremy Dane Wood , Jarid Lynn Spencer , John Christian Marx
IPC: B24D18/00 , E21B10/567 , E21C35/183
CPC classification number: B24D18/00 , B24D18/0009 , E21B10/5673 , E21C35/183 , E21C35/1837
Abstract: A superabrasive element includes a substrate and a superabrasive table bonded to the substrate, the superabrasive table including a polished surface having a polished finish, the polished surface extending over at least a central, apical region of the superabrasive table, and an unpolished surface including an unpolished finish, the unpolished surface surrounding a majority of the polished surface. A method of manufacturing a superabrasive element includes providing a superabrasive element having a substrate and a superabrasive table bonded to the substrate and polishing at least a central, apical region of the superabrasive table to form a polished surface, without polishing an unpolished surface of the superabrasive table, the unpolished surface surrounding a majority of the polished surface.
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公开(公告)号:USD1036518S1
公开(公告)日:2024-07-23
申请号:US29734689
申请日:2020-05-14
Applicant: US SYNTHETIC CORPORATION
Designer: Tyler Kolste , S. Barrett Peterson , Jair J. Gonzalez , Trond Pedersen
Abstract: FIG. 1 is a perspective view of a radial bearing including a bearing element having a plurality of grooves in a bearing surface thereof, according to a first embodiment;
FIG. 2 is a perspective cutaway view of the radial bearing shown in FIG. 1;
FIG. 3 is a side elevational view of the bearing element shown in FIGS. 1 and 2, with the opposing side elevational view being identical;
FIG. 4 is a side elevational view of the bearing element shown in FIGS. 1 and 2 and rotated 90° relative to the side elevational view shown in FIG. 3, with the opposing side elevational view being identical;
FIG. 5 is a perspective view of a radial bearing including a plurality of bearing elements that each have a plurality of grooves in a bearing surface thereof, according to a second embodiment;
FIG. 6 is a perspective cutaway view of the radial bearing shown in FIG. 5;
FIG. 7 is a side elevational view of one of the bearing elements shown in FIGS. 5 and 6, with the opposing side elevational view being identical;
FIG. 8 is a side elevational view of one of the bearing elements shown in FIGS. 5 and 6 and rotated 90° relative to the side elevational view shown in FIG. 7, with the opposing side elevational view being identical;
FIG. 9 is a perspective view of a radial bearing including a plurality of bearing elements that each have a plurality of grooves in a bearing surface thereof, according to a third embodiment;
FIG. 10 is a perspective cutaway view of the radial bearing shown in FIG. 9;
FIG. 11 is a side elevational view of one of the bearing elements shown in FIGS. 9 and 10, with the opposing side elevational view being identical;
FIG. 12 is a side elevational view of one of the bearing elements shown in FIGS. 9 and 10 and rotated 90° relative to the side elevational view shown in FIG. 11, with the opposing side elevational view being identical;
FIG. 13 is a perspective view of a radial bearing including a plurality of bearing elements that each have a plurality of grooves in a bearing surface thereof, according to an fourth embodiment;
FIG. 14 is a perspective cutaway view of the radial bearing shown in FIG. 13;
FIG. 15 is a side elevational view of one of the bearing elements shown in FIGS. 13 and 14, with the opposing side elevational view being identical;
FIG. 16 is a side elevational view of one of the bearing elements shown in FIGS. 13 and 14 and rotated 90° relative to the side elevational view shown in FIG. 15, with the opposing side elevational view being identical;
FIG. 17 is a perspective view of a radial bearing including a plurality of first bearing elements that each have a plurality of grooves in a bearing surface thereof and a second bearing element that does not include any grooves in a bearing surface thereof, according to a fifth embodiment;
FIG. 18 is a perspective cutaway view of the radial bearing shown in FIG. 17;
FIG. 19 is a side elevational view of one of the first bearing elements shown in FIGS. 17 and 18, with the opposing side elevational view being identical;
FIG. 20 is a side elevational view of one of the first bearing elements shown in FIGS. 17 and 18 and rotated 90° relative to the side elevational view shown in FIG. 19, with the opposing side elevational view being identical;
FIG. 21 is a side elevational view of the second bearing element shown in FIGS. 17 and 18, with the opposing side elevational view being identical;
FIG. 22 is a side elevational view of the second bearing element shown in FIGS. 17 and 18, and rotated 90° relative to the side elevational view shown in FIG. 21, with the opposing side elevational view being identical;
FIG. 23 is a perspective view of a radial bearing including a plurality of first bearing elements that each have a plurality of grooves in a bearing surface thereof and a plurality of second bearing elements that do not include any grooves in a bearing surface thereof, according to a sixth embodiment;
FIG. 24 is a perspective cutaway view of the radial bearing shown in FIG. 23;
FIG. 25 is a side elevational view of one of the first bearing elements shown in FIGS. 23 and 24, with the opposing side elevational view being identical;
FIG. 26 is a side elevational view of one of the first bearing elements shown in FIGS. 23 and 34 and rotated 90° relative to the side elevational view shown in FIG. 25, with the opposing side elevational view being identical;
FIG. 27 is a side elevational view of one of the second bearing elements shown in FIGS. 23 and 24, with the opposing side elevational view being identical;
FIG. 28 is a side elevational view of one of the second bearing elements shown in FIGS. 23 and 34, and rotated 90° relative to the side elevational view shown in FIG. 27, with the opposing side elevational view being identical;
FIG. 29 is a perspective view of a radial bearing including a plurality of bearing elements that each have a plurality of grooves in a bearing surface thereof, according to an seventh embodiment;
FIG. 30 is a perspective cutaway view of the radial bearing shown in FIG. 29;
FIG. 31 is a side elevational view of one of the bearing elements shown in FIGS. 29 and 30, with the opposing side elevational view being identical;
FIG. 32 is a side elevational view of one of the bearing elements shown in FIGS. 29 and 30 and rotated 90° relative to the side elevational view shown in FIG. 31, with the opposing side elevational view being identical;
FIG. 33 is a perspective view of a radial bearing including a plurality of bearing elements that each have a plurality of grooves in a bearing surface thereof, according to an eighth embodiment;
FIG. 34 is a perspective cutaway view of the radial bearing shown in FIG. 33;
FIG. 35 is a side elevational view of one of the bearing elements shown in FIGS. 33 and 34, with the opposing side elevational view being identical; and,
FIG. 36 is a side elevational view of one of the bearing elements shown in FIGS. 33 and 34 and rotated 90° relative to the side elevational view shown in FIG. 35, with the opposing side elevational view being identical.
The broken lines shown in the drawings are for illustrative purposes only and form no part of the claimed design.-
公开(公告)号:US20240227007A9
公开(公告)日:2024-07-11
申请号:US18498461
申请日:2023-10-31
Applicant: US Synthetic Corporation
Inventor: Debkumar Mukhopadhyay
IPC: B22F7/06 , B22F3/14 , C22C29/02 , E21B10/567
CPC classification number: B22F7/06 , B22F3/14 , C22C29/02 , E21B10/567 , B22F2302/10 , B22F2302/406 , B22F2304/10
Abstract: Embodiments disclosed herein relate to polycrystalline diamond compacts that have a substrate including a cementing constituent constituting less than 13 weight percent (wt %) of the substrate, the cementing constituent including a cobalt alloy having and at least one alloying element, wherein the at least one alloying element constitutes less than 12 wt % of the substrate and wherein the cobalt constitutes less than 12 wt % of the substrate; and methods of making the same.
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10.
公开(公告)号:US12023782B2
公开(公告)日:2024-07-02
申请号:US17592388
申请日:2022-02-03
Applicant: US Synthetic Corporation
Inventor: Daren Nathaniel Heaton , Jeremy Brett Lynn , Mark Pehrson Chapman , Oakley D. Bond
IPC: B24D3/00 , B22F3/24 , B24D3/10 , B24D18/00 , B24D99/00 , C25F3/02 , C25F7/00 , F16C33/04 , F16C33/26 , F16C17/02 , F16C17/04
CPC classification number: B24D3/005 , B22F3/24 , B24D3/10 , B24D18/00 , B24D18/0009 , B24D99/005 , C25F3/02 , C25F7/00 , F16C33/043 , F16C33/26 , B22F2003/244 , B22F2999/00 , F16C17/02 , F16C17/04 , B22F2999/00 , C22C26/00 , B22F2003/244
Abstract: Superabrasive elements may be produced by method includes providing a superabrasive element including a polycrystalline diamond table that includes a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table. The polycrystalline diamond table includes a superabrasive face and a superabrasive side surface extending around an outer periphery of the superabrasive face. The method also includes leaching the metallic material from at least a volume of the polycrystalline diamond table to produce a leached volume in the polycrystalline diamond table by (1) exposing at least a portion of the polycrystalline diamond table to a processing solution, (2) exposing an electrode to the processing solution, and (3) applying a charge to the electrode.
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