Invention Grant
- Patent Title: Sinter-resistant stable catalyst systems by trapping of mobile platinum group metal (PGM) catalyst species
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Application No.: US15418214Application Date: 2017-01-27
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Publication No.: US10596563B2Publication Date: 2020-03-24
- Inventor: Gongshin Qi , Ming Yang , Ryan J. Day , Xingcheng Xiao , Wei Li
- Applicant: GM Global Technology Operations LLC
- Applicant Address: US MI Detroit
- Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Current Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Current Assignee Address: US MI Detroit
- Agency: Harness, Dickey & Pierce, P.L.C.
- Main IPC: B01J37/02
- IPC: B01J37/02 ; B01J35/00 ; B01J23/63 ; B01J23/83 ; B01J21/04 ; B01J23/44 ; B01J35/04 ; B01J37/00 ; B01J37/03 ; B01J37/08

Abstract:
Methods of preparing a sinter-resistant catalyst include forming a dual coating system. A surface of a particulate catalyst support contacts a first liquid precursor including a metal salt with an element selected from the group consisting of: aluminum (Al), cerium (Ce), zirconium (Zr), titanium (Ti), silicon (Si), magnesium (Mg), zinc (Zn), and combinations thereof. The first liquid precursor precipitates or is adsorbed as an ion on a portion of the surface forming a first coating including a porous metal oxide on the surface. The surface may be contacted with a second liquid precursor including a metal oxide sol including a metal selected from the group consisting of: aluminum (Al), cerium (Ce), zirconium (Zr), iron (Fe), titanium (Ti), silicon (Si), and combinations thereof. A second coating is formed from the second liquid precursor on a portion of the surface to create the sinter-resistant catalyst system.
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