Invention Grant
- Patent Title: Chemical amplification methods and techniques for developable bottom anti-reflective coatings and dyed implant resists
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Application No.: US16030153Application Date: 2018-07-09
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Publication No.: US12165870B2Publication Date: 2024-12-10
- Inventor: Steven Scheer , Michael A. Carcasi , Benjamen M. Rathsack , Mark H. Somervell , Joshua S. Hooge
- Applicant: Tokyo Electron Limited
- Applicant Address: JP Tokyo
- Assignee: Tokyo Electron Limited
- Current Assignee: Tokyo Electron Limited
- Current Assignee Address: JP Tokyo
- Agency: Wood Herron & Evans LLP
- Main IPC: G03F7/09
- IPC: G03F7/09 ; G03F7/11 ; G03F7/20 ; H01L21/027

Abstract:
The disclosure herein describes methods for Photosensitized Chemically Amplified Resist Chemicals (PS-CAR) to pattern light sensitive films (e.g., photoresist on anti-reflective coatings) on a semiconductor substrate. In one embodiment, a two-step exposure process may generate higher acid concentration regions within a photoresist layer. The PS-CAR chemicals may include photoacid generators (PAGs) and photosensitizer elements that enhance the decomposition of the PAGs into acid. The first exposure may be a patterned EUV or UV exposure that generates an initial amount of acid and photosensitizer. The second exposure may be a non-EUV flood exposure that excites the photosensitizer which increases the acid generation rate where the photosensitizer is located in the film stack. The distribution of energy during the exposures may be optimized by using certain characteristics (e.g., thickness, index of refraction, doping) of the photoresist layer, an underlying layer, and/or an overlying layer.
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