Invention Application
- Patent Title: SYSTEMS AND METHODS TO MITIGATE FUSION BETWEEN A WIRE ELECTRODE AND A WELDING TORCH
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Application No.: US17506818Application Date: 2021-10-21
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Publication No.: US20220134462A1Publication Date: 2022-05-05
- Inventor: Shuang Liu , Robert R. Davidson
- Applicant: Illinois Tool Works Inc.
- Applicant Address: US IL Glenview
- Assignee: Illinois Tool Works Inc.
- Current Assignee: Illinois Tool Works Inc.
- Current Assignee Address: US IL Glenview
- Main IPC: B23K9/09
- IPC: B23K9/09 ; B23K9/095 ; B23K9/12 ; B23K9/007

Abstract:
Systems and methods are described to address issues associated with welding with cored wires. In certain processes, a welding wire may “stick” or fuse to a contact tip. To mitigate the negative effects of a wire fusing to a contact tip, a double pulse waveform is applied. A first pulse is applied at a first current level above a threshold current level required to transfer a ball of molten welding wire in a peak phase, and a second pulse is applied in the background phase at a second current level below the threshold current level to limit and/or eliminate fusion between the wire and the contact tip. In examples, the second current level is sufficient to dislodge a spot weld between the welding wire and the welding torch yet insufficient to transfer a ball of molten welding wire.
Information query
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