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1.
公开(公告)号:US20240367264A1
公开(公告)日:2024-11-07
申请号:US18652217
申请日:2024-05-01
Applicant: Illinois Tool Works Inc.
Inventor: Shuang Liu , Todd Earl Holverson , Charles Ace Tyler , Richard Martin Hutchison , Andrew Marchand , Robert J. Centner , Joseph C. Schneider
Abstract: Systems and methods for laser welding are disclosed. A laser welding system includes a hand held laser welding tool to direct laser power to a workpiece to generate a weld during a laser welding operation. The welding system includes a controller to regulate activation and regulation of the laser power based on user inputs, sensor inputs, and/or synergic control of a laser power source.
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公开(公告)号:US20220097161A1
公开(公告)日:2022-03-31
申请号:US17468087
申请日:2021-09-07
Applicant: Illinois Tool Works Inc.
Inventor: Shuang Liu , James Lee Uecker , Robert R. Davidson
Abstract: Systems and methods are described to address issues associated with welding with cored wires. In certain processes, a welding wire may “stick” or fuse to a contact tip, such as at termination of a weld. To mitigate the negative effects of a wire fusing to a contact tip, the wire remains in motion at a time prior to the end of the weld, as the weld ends, and/or for a time after the end of the weld, to limit and/or eliminate fusion between the wire and the contact tip.
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公开(公告)号:US10799986B2
公开(公告)日:2020-10-13
申请号:US15193865
申请日:2016-06-27
Applicant: Illinois Tool Works Inc.
Inventor: William R. Giese , Erik Miller , Kirk Stema , Shuang Liu
IPC: B23K26/211 , B23K15/00 , B23K26/073 , B23K26/08 , B23K26/06 , B23K26/21 , B23K26/342 , B23K9/10
Abstract: A welding or cladding apparatus in which one or more energy beam emitters are used to generate a wide beam spot transverse to a welding or cladding path, and one or more wide feeders feed wire to the spot to create a wide welding or cladding puddle.
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公开(公告)号:US20200246899A1
公开(公告)日:2020-08-06
申请号:US16747344
申请日:2020-01-20
Applicant: Illinois Tool Works Inc.
Inventor: Shuang Liu , Dustin Wagner , Erik Miller
IPC: B23K9/04 , B23K35/22 , B23K26/342 , B23K26/06 , B23K26/082 , B23K26/073 , B23K9/12 , B23K26/03 , B23K9/133
Abstract: Disclosed is a hybrid additive manufacturing system that includes a laser system and an additive manufacturing tool, such as an arc welding type torch. The tool is configured to receive a metallic electrode wire, which is heated by a power supply to create droplets for deposition to create the part by building up successive layers of metal. The additive manufacturing system operates through coordination of the laser system to generate a laser beam, which is applied to a weld bead, and an arc welding process, which provides material for the part. A threshold value of laser intensity and/or power can be applied to the weld puddle to stabilize the arc. Through the laser beam, an arc cone position can be manipulated such that the energy into the molten pool can be redistributed.
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公开(公告)号:US20190210163A1
公开(公告)日:2019-07-11
申请号:US16358419
申请日:2019-03-19
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Patrick Berube , Gregory J. Bramer , Shuang Liu
CPC classification number: B23K35/288 , B22F1/0007 , B22F9/04 , B22F2301/052 , B22F2998/10 , B23K9/044 , B23K9/173 , B23K9/23 , B23K35/0261 , B33Y10/00
Abstract: A method of forming an additively manufactured aluminum part includes establishing an arc between a metal-cored aluminum wire and the additively manufactured aluminum part, wherein the metal-cored aluminum wire includes a metallic sheath and a granular core disposed within the metallic sheath. The granular core comprises aluminum metal matrix nano-composites (Al-MMNCs) that comprise an aluminum metal matrix and ceramic nanoparticles. The method includes melting a portion of the metal-cored aluminum wire using the heat of the arc to form molten droplets. The method includes transferring the molten droplets to the additively manufactured aluminum part under an inert gas flow, and solidifying the molten droplets under the inert gas flow to form deposits of the additively manufactured aluminum part.
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公开(公告)号:US12275088B2
公开(公告)日:2025-04-15
申请号:US16003263
申请日:2018-06-08
Applicant: Illinois Tool Works Inc.
Inventor: Shuang Liu , Erik Miller
IPC: B23K26/342 , B23K9/10 , B23K26/06 , B23K26/0622 , B23K26/064 , B23K26/067 , B23K26/073 , B23K26/082 , B23K26/14 , B23K26/21 , B23K26/34 , B23K26/348 , B23K26/60 , B23K26/70 , B33Y10/00 , B33Y30/00 , B33Y40/10
Abstract: A laser processing head includes first and second contact points connected to a power source. The power source generates a current to flow through an electrode wire between the first and second contact points to heat the electrode wire. A laser source generates one or more laser beams having lasing power sufficient to at least partially melt the electrode wire. A coaxial laser head focuses the one or more laser beams at one or more focal points on a workpiece to at least partially melt the electrode wire.
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7.
公开(公告)号:US20240253161A1
公开(公告)日:2024-08-01
申请号:US18427667
申请日:2024-01-30
Applicant: Illinois Tool Works Inc.
Inventor: Shuang Liu , Andrew Pfaller , Todd E. Holverson , Steven B. Massey, JR. , Joseph C. Schneider , Bruce Patrick Albrecht , William R. Giese
CPC classification number: B23K26/24 , B23K9/1093 , B23K26/03 , B23K26/0626 , B23K26/082 , B23K37/0205
Abstract: Systems and methods for laser welding are disclosed. A laser welding system includes a manually operated laser welding torch to direct laser power to a workpiece to generate a puddle during a laser welding operation. The welding system includes a controller to regulate activation and regulation of the laser power based on user inputs, sensor inputs, and/or synergic control of a laser power source.
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公开(公告)号:US20240198444A1
公开(公告)日:2024-06-20
申请号:US18225459
申请日:2023-07-24
Applicant: Illinois Tool Works Inc.
Inventor: Quinn W. Schartner , James T. Olejniczak , Richard M. Hutchison , Erik D. Miller , Shuang Liu , Adam Anders
CPC classification number: B23K9/1062 , B23K9/0671 , B23K9/095 , B23K9/0953 , B23K9/0956 , B23K9/1043 , B23K9/1056 , B23K9/091
Abstract: A method and apparatus for controlling arc/short between a wire and a work piece is described. A current path parallel to the wire/work is provided. The voltage drop across the parallel path can be preset, to limit the wire/work voltage, or it can be controlled to a desired level. The control can be in response to feedback.
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公开(公告)号:US20210023642A1
公开(公告)日:2021-01-28
申请号:US17069125
申请日:2020-10-13
Applicant: Illinois Tool Works Inc.
Inventor: Brian Doyle , Shuang Liu , Erik Miller , Adam E. Anders
Abstract: A welding-type system includes a power supply configured to control preheating of an electrode wire. A controller is configured to receive a plurality of power values corresponding to a power output of the power supply and calculate an arc power value corresponding to an arc condition at the preheated electrode wire based on a rate of change of the plurality of power values. A target power output value is determined based on the calculated arc power value, and the power output is adjusted based on the determined target power value.
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公开(公告)号:US20180354075A1
公开(公告)日:2018-12-13
申请号:US16003263
申请日:2018-06-08
Applicant: Illinois Tool Works Inc.
Inventor: Shuang Liu , Erik Miller
IPC: B23K26/342 , B23K26/082 , B23K26/06 , B23K26/14 , B23K26/60 , B23K26/70 , B23K26/064 , B23K26/073
CPC classification number: B23K26/342 , B23K9/1093 , B23K26/0608 , B23K26/0617 , B23K26/064 , B23K26/0676 , B23K26/073 , B23K26/082 , B23K26/14 , B23K26/1464 , B23K26/1476 , B23K26/34 , B23K26/348 , B23K26/60 , B23K26/704 , B33Y10/00 , B33Y30/00 , B33Y40/00
Abstract: A laser processing head includes first and second contact points connected to a power source. The power source generates a current to flow through an electrode wire between the first and second contact points to heat the electrode wire. A laser source generates one or more laser beams having lasing power sufficient to at least partially melt the electrode wire. A coaxial laser head focuses the one or more laser beams at one or more focal points on a workpiece to at least partially melt the electrode wire.
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