Welding wire preheating system and method

    公开(公告)号:US09950383B2

    公开(公告)日:2018-04-24

    申请号:US14099513

    申请日:2013-12-06

    CPC classification number: B23K9/0956 B23K9/1043 B23K9/1093 B23K9/173 B23K9/235

    Abstract: In a welding system, a preheating process is carried out prior to initiation of a welding arc, such as upon depression of a trigger or switch on a welding torch. The preheating process involves generation and application of desired currents and voltages to a welding electrode from a power supply. Preheating is continued until the welding electrode reaches a desired temperature or resistance, which may be determined by reference to an increasing voltage, a decreasing current, a peaked and declining voltage, resistance and/or power measurements, and so forth. Following preheating, a desired welding process may begin with initiation of the welding arc.

    CONTROLLED SHORT CIRCUIT WELDING SYSTEM AND METHOD
    5.
    发明申请
    CONTROLLED SHORT CIRCUIT WELDING SYSTEM AND METHOD 审中-公开
    控制短路焊接系统及方法

    公开(公告)号:US20160288235A1

    公开(公告)日:2016-10-06

    申请号:US14674514

    申请日:2015-03-31

    CPC classification number: B23K9/093 B23K9/06 B23K9/092 B23K9/0953 B23K9/173

    Abstract: A welding system and method provide for generating a controlled waveform for welding power output, the waveform comprising a plurality of successive peak phases followed by a short circuit between a welding wire electrode and an advancing weld puddle. Each then present peak phase is regulated based upon at least the immediately preceding short circuit to control the short circuit that will occur following the then present peak phase. Some embodiments permit regulating at least one waveform phase based upon at least the immediately preceding short circuit to control the next short circuit that will occur, and regulating at least one short response phase based upon at least the immediately preceding short circuit to control the next short circuit that will occur.

    Abstract translation: 焊接系统和方法提供用于产生用于焊接功率输出的受控波形,所述波形包括多个连续的峰值相位,随后是焊丝电极和前进焊接熔池之间的短路。 至少基于紧接在前的短路来调节每个当前峰值相位,以控制在当前峰值相位之后发生的短路。 一些实施例允许至少基于紧接在前的短路来调节至少一个波形相位以控制将发生的下一个短路,并且至少基于紧前的短路来调节至少一个短的响应相位,以控制下一个短路 电路会发生。

    Method and Apparatus For Welding With CV Control
    6.
    发明申请
    Method and Apparatus For Welding With CV Control 审中-公开
    用于CV控制的焊接方法和装置

    公开(公告)号:US20160207136A1

    公开(公告)日:2016-07-21

    申请号:US15086416

    申请日:2016-03-31

    Abstract: A method and apparatus for welding is disclosed. The output is preferably a cyclical CV MIG output, and each cycle is divided into segments. An output parameter is sampled a plurality of times within one or more of the segments. The CV output is controlled within the (at least one segment in response to the sampling. The parameter is output power, a resistance of the load, an output current, an output voltage, or functions thereof in various embodiments. The control loop is preferably a PI or PID loop. The loop may be applied only within a window. The set point may be taught or fixed. The system can be used to weld with a controlled arc length.

    Abstract translation: 公开了一种用于焊接的方法和装置。 输出优选为循环CV MIG输出,并且每个周期被分成段。 在一个或多个段内对输出参数进行多次采样。 CV输出控制在(至少一个段内,响应于采样),在各种实施例中,参数是输出功率,负载电阻,输出电流,输出电压或其功能,控制回路优选为 PI或PID回路,回路可以仅在窗口内施加,设定点可以被教导或固定,该系统可用于以可控制的弧长焊接。

    AUTOMATIC PROCESS AND/OR SET UP OF WELDING TYPE SYSTEM

    公开(公告)号:US20250162055A1

    公开(公告)日:2025-05-22

    申请号:US19033084

    申请日:2025-01-21

    Abstract: An example welding type system includes: a welding power circuit having a control input and a welding type power output; and a controller connected to the feedback circuit, wherein the controller comprises: a tuning module configured to, at least at a start of a weld, command a plurality of output parameters that are selected to determine what process is appropriate for the weld; a feedback module configured to monitor feedback while the tuning module is commanding the plurality of output parameters; and a process selection module configured to automatically select a welding process from a plurality of welding processes based on the feedback from the feedback module.

    SYSTEMS AND METHODS TO CONTROL WELDING PROCESSES USING A VOLTAGE-CONTROLLED CONTROL LOOP

    公开(公告)号:US20210237189A1

    公开(公告)日:2021-08-05

    申请号:US16776649

    申请日:2020-01-30

    Abstract: An example welding-type power supply, includes: power conversion circuitry configured to convert input power to welding-type power; and control circuitry configured to: control the power conversion circuitry to output the welding-type power based on a voltage-controlled control loop; and in response to detecting an output voltage less than a threshold voltage: during a first state, control the voltage-controlled control loop based on a first value of a control parameter of the voltage-controlled control loop to increase a response rate of the voltage-controlled control loop; and during a second state following the first state, control the voltage-controlled control loop based on a second value of the control parameter, wherein the second value of the control parameter causes a reduction in energy output by the power conversion circuitry relative to the first state.

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