摘要:
Method of manufacturing a metal cord with three concentric layers (C1, C2, C3), that is rubberized in situ, of construction M+N+P, comprising an internal first layer (C1) made up of M filaments of diameter d 1 , M varying from 1 to 4, around which there are wrapped together in a helix at a pitch p2, as an intermediate second layer (C2), N filaments of diameter d 2 , N varying from 3 to 12, around which there are wrapped together in a helix at a pitch p 3 , as an outer third layer (C3), P filaments of diameter d 3 , P varying from 8 to 20, said method comprising the following steps performed in line: - a step of assembling, by twisting, the N filaments around the first layer (C1), in order to form at a point known as the "assembly point" an intermediate cord known as a "cored strand" of construction M+N; - downstream of the assembly point, a step of jacketing the cored strand M+N with a rubber compound known as "filling rubber", in the non-crosslinked state; - a step of assembling the P filaments of the first layer (C3) by twisting around the cored strand thus jacketed; - a final torsion equalizing step. Device for implementing such a method.
摘要:
The invention relates to a double-twist bunching machine for producing bunched strand material (14), in particular wires, with an inlet (17) for individual strands (12) which can be supplied to a first deflection point (18) which has a first deflection roller (19), wherein the first deflection roller (19) is arranged in a manner such that it can rotate about an axis of rotation (21) in order to form a first twist, with a hoop (24) which rotates about the axis of rotation (21) and connects the first deflection point (18) to a second deflection point (26), wherein the second deflection point (26) has at least one second deflection roller (32) which is rotatable about the axis of rotation (21) in order to form a second twist, and with a reel (36) onto which the bunched strand material (14) is wound and which is arranged outside the region of rotation of the hoop (24), wherein the second deflection roller (32) and at least one further deflection roller (55) which is assigned to the second deflection roller (32) form a deflection device (31), said deflection device (31) being mounted in pairs in a manner such that they can rotate about the axis of rotation (21), and wherein a supply point (33) for the strand material (14) is provided on the further deflection roller (55), said supply point lying between the second and at least one further deflection roller (32, 55) and having a take-off point of the strand material (14) on the second deflection roller (32), said take-off point lying in the second deflection point on the axis of rotation (21).
摘要:
An SZ laying machine for umbilical/power umbilical is described. Starting from an input end the machine includes: a first die receiving and collecting a first set of elongate elements substantially rectilinear from respective supplies of elongate elements, a second static die which receives and collects a second set of elongate elements substantially rectilinear from respective supplies of elongate elements and this second set is closed together with the first set into an assembled bundle, at least one supporting means which keeps the assembled bundle radially in place; a revolving device able to torsional rotate the bundle back and forth in an oscillating SZ manner, and a tape or band winding apparatus which in immediate proximity to the revolving device applies band or tape circumferentially onto the SZ laid bundle of elongate elements.
摘要:
The invention relates to a double-twist bunching machine for producing bunched strand material (14), in particular wires, with an inlet (17) for individual strands (12) which can be supplied to a first deflection point (18) which has a first deflection roller (19), wherein the first deflection roller (19) is arranged in a manner such that it can rotate about an axis of rotation (21) in order to form a first twist, with a hoop (24) which rotates about the axis of rotation (21) and connects the first deflection point (18) to a second deflection point (26), wherein the second deflection point (26) has at least one second deflection roller (32) which is rotatable about the axis of rotation (21) in order to form a second twist, and with a reel (36) onto which the bunched strand material (14) is wound and which is arranged outside the region of rotation of the hoop (24), wherein the second deflection roller (32) and at least one further deflection roller (55) which is assigned to the second deflection roller (32) form a deflection device (31), said deflection device (31) being mounted in pairs in a manner such that they can rotate about the axis of rotation (21), and wherein a supply point (33) for the strand material (14) is provided on the further deflection roller (55), said supply point lying between the second and at least one further deflection roller (32, 55) and having a take-off point of the strand material (14) on the second deflection roller (32), said take-off point lying in the second deflection point on the axis of rotation (21).
摘要:
A steel cord (38) comprises a first group and a second group. The second group is helically twisted around the first group with a cord twisting step. The first group comprises a first number of first steel filaments (10). The first number ranges between three and eight. The second group comprises a second number of second steel filaments (26). The second number is equal to or greater than the first number. The first filaments (10) having a twisting step greater than 300 mm. At least one of the second filaments (26) is polygonally preformed in order to allow rubber penetration.
摘要:
A tubular stranding machine comprising a supporting structure consisting of a hollow cylinder (2) which rotates about its longitudinal axis (1), on supports (6, 5, 9) secured to the ground, said tubular stranding machine also comprising means to rotate said hollow cylinder (2) about said longitudinal axis (1) and maintain it rotating, said hollow cylinder (2) comprising in its interior at least one functional unit consisting of a spool (23, 24, 64) arranged to house, guide and rotate the wires to be stranded, characterised in that said at least one spool (23, 24, 64) has its longitudinal axis coinciding with said axis (1) and is associated with said hollow cylinder (2) via support means enabling said at least one spool (23, 24, 64) to rotate independently relative to said hollow cylinder (2).
摘要:
Stranding machine comprising a first double twist device (1) provided with a first stationary support (3) in which a first bobbin (2) can rotate for winding a finished cable (5), as well as with a first arched structure (6) which can rotate around the first stationary support (3), so that the cable (5) undergoes a double twist before it is wound on the first bobbin (2), wherein a second double twist device (12) is arranged upstream the first double twist device (1) and is provided with a second stationary support (14) in which at least one second bobbin (13) can rotate for unwinding a bundle of wires (16) which will form said cable (5), as well as with a second arched structure (17) which can rotate around the second stationary support (14), so that the bundle of wires (16) coming from the second bobbin (13) undergoes a double twist before it reaches the first double twist device (1).
摘要:
Device for manufacturing metal cords to be used particularly for reinforcing composite elastomeric products, comprising: a supporting structure (100); a rotor (5) engaged with respect to said supporting structure (100) and rotatable according to a predefined axis; a cradle fastened to said supporting structure (100) according to an oscillation axis which coincides with the rotation axis of the rotor (5); feeding devices operatively fitted on said cradle to feed several elementary wires from the respective feeding spools (8), said elementary wires being driven onto said rotor (5) according to a stranding path with and sections (10A, 10C) coinciding with the rotation axis of the rotor (5) and with a central section (10B) distanced from said rotation axis; at least one preforming device (15) operatively engaged with the cradle and operating on one of said elementary wires in a section upstream with respect to the first end section (10A) of the stranding path. Furthermore, said at least one preforming device (15) is suitable for providing said elementary wire with a substantially sinusoidal deformation without sharp edges.
摘要:
The proposal is for a wire filament for reinforcing rubber or plastic items, especially pneumatic tyres, which is spiral in shape and exhibits no residual elastic torsional stresses. A wire filament (8) of the invention is produced by twisting drawn straight wire filaments (2) in the plastic deformation region followed by reversal, two wire filaments being put together and secured at the latest before reversal. Advantageously, at least two wire filaments (2) are brought together by means of a perforated plate (30), twisted around each other in a false twister (20) and plastically deformed and then reversed in a further false twister (40).