摘要:
A method for the automated optimization of an injection molding machine set-up process, the machine for manufacturing injection molded parts and including an injection screw and a configurable injection velocity, including the steps of: (1) manufacturing one of more parts with the machine; (2) determining an injection pressure profile by measuring injection pressure as a function of elapsed injection time with the machine configured with a substantially constant, desired injection velocity; (3) measuring injection velocity as a function of elapsed injection time and determining a profile of the measured injection velocity; (4) defining a mean pressure profile from the pressure profile in a regime of substantially constant measured injection velocity profile; (5) adjusting the velocity profile over at least a portion of an injection velocity phase in response to the pressure profile to reduce differences between the pressure profile and the mean pressure profile, thereby tending to lessen irregularities in the pressure profile.
(i) being a finished lens produced by injection molding of an aromatic polycarbonate (ii) having substantially no weld line and (iii) having a surface accuracy such that the shift of a Moire interference fringe is not observed or a shift of 25 % or less of an interval between interference fringes is observed.
摘要:
The retraction of an injection screw is controlled on the basis of the pressure deviation between a set resin pressure and the detected resin pressure (T1-T4). Furthermore, the screw is caused to rotate at a set speed. Moreover, when the deviation between a metering completion position and the current screw retraction position drops to a value that is equal to or less than a set value, control of the retraction of the screw based on the pressure deviation is stopped (T5, T6), and the control is switched to positioning control based on the positional deviation (T7). Furthermore, a screw rotational speed command in which the pressure deviation component between the set resin pressure and the current resin pressure is corrected from the screw rotational speed component that is decelerated in proportion to the positional deviation is determined and output (T8-T13).
摘要:
A resin sealing method for semiconductor devices, which is designed to thoroughly accommodate board thickness variations and prevent formation of burrs and which is easy to maintain. To this end, a first clamping step with 70-80% of the ordinary force is carried out until the mould is filled by an amount of 80-90% of the complete filling. Thereafter, the clamping force is increased to 100% of the ordinary force.
摘要:
Systems and methods for injection molding polymeric materials are provided. The systems and methods use a supercritical fluid additive. In some cases, the use of supercritical fluid additive enables formation of molded articles with low clamping forces and/or low injection pressures. Low clamping forces and/or low injection pressures may reduce the cost of a system designed to form a particular molded article. In some embodiments, the systems may include a control system that controls the operation of one or more components of the system (e.g., the extruder or the supercritical fluid additive introduction system). The systems and methods are suitable for forming polymeric foam articles including microcellular material articles.
摘要:
A control system for an injection molding machine performs a molding cycle. The molding cycle includes a filling process for controlling an advancing motion of a screw of the injection molding machine, and a hold press process for controlling a pressure of a molten resin after the filling process. The control system includes retracting speed limit means for limiting a retracting speed of the screw to a predetermined retracting speed limit value after a pressure control in the hold press process begins.
摘要:
The present invention replaces the conventional multiple controller systems by incorporating the controller of sensory devices with the part-forming machine controller (100), thereby producing a synergistic combination. More specifically, sensory devices (20) such as, for exemplary purposes only, cameras, infrared sensors, ultrasonic sensors, or other sensing devices are connected directly to one or more preexisting serial, parallel or USB ports or other bus interfaces of the machine controller (100). By programming the machine controller (100) or loading software therein, the machine controller (100) can receive the input signal(s)/data from the sensory device (20) and communicate directly and contemporaneously with the machine controller software.