Abstract:
Powder milling techniques, tin-based alloys formed thereby, and the use of such alloys as electrode compositions for lithium ion batteries are provided. The alloys include tin and at least one transition metal but contain no silicon. The powder milling is done using low energy roller milling (pebble milling).
Abstract:
An electrode composition for a lithium ion battery having the formula SixSnqMyCz where q, x, y, and z represent atomic percent values and (a) (q + x) > 2y + z; (b) q ≥ 0, (c) z ≥0; and (d) M is one or more metals selected from manganese, molybdenum, niobium, tungsten, tantalum, iron, copper, titanium, vanadium, chromium, nickel, cobalt, zirconium, yttrium, or a combination thereof. The Si, Sn, M, and C elements are arranged in the form of a multi-phase microstructure comprising: (a) an amorphous phase comprising silicon; (b) a nanocrystalline phase comprising a metal suicide; and (c) a phase comprising silicon carbide phase when z > 0; and (d) an amorphous phase comprising Sn when q > 0.
Abstract:
An electrode composition is disclosed that includes a silicon alloy containing silicon, iron and optionally carbon. The silicon alloy is capable of undergoing lithiation and delithiation. The electrode composition also includes graphitic carbon, a binder, and a conductive additive containing carbon nanotubes. Such an electrode composition may be used in a negative electrode for an electrochemical cell that also contains a positive electrode and an electrolyte. Also disclosed are batteries containing such electrochemical cells and methods of making electrochemical cells using the electrode composition.
Abstract:
A method of making nanostructured alloy particles includes milling a millbase in a pebble mill containing milling media. The millbase comprises: (i) silicon, and (ii) at least one of carbon or a transition metal, and wherein the nanostructured alloy particles are substantially free of crystalline domains greater than 50 nanometers in size. A method of making a negative electrode composition for a lithium ion battery including the nanostructured alloy particles is also disclosed.
Abstract:
Negative electrode compositions for use in a lithium-ion electrochemical cell are provided that has the formula, Si x Sn q M y C z , wherein q, x, y, and z represent mole fractions, q, x, and z are greater than zero and M is one or more transition metals. The provided electrode compositions are amorphous and can be made by sputtering or ball milling. Typically, 0.50 ≤ x ≤ 0.83, 0.02 ≤ y ≤ 0.10, 0.25 ≤ z ≤ 0.35, and 0.02 ≤ q ≤ 0.05. Electrodes made using the provided electrode compositions can include a binder than can be lithium polyacrylate.
Abstract:
An electrode composition for a lithium-ion battery comprising particles having an average particle size ranging from 1 µm to 50 µm. The particles include an electrochemically active phase and an electrochemically inactive phase that share a common phase boundary. The electrochemically active phase includes elemental silicon and the electrochemically inactive phase includes at least two metal elements in the form of an intermetallic compound, a solid solution, or combination thereof. Each of the phases is free of crystallites that are greater than 1000 angstroms prior to cycling. In addition, the electrochemically active phase is amorphous after the electrode has been cycled through one full charge-discharge cycle in a lithium-ion battery.
Abstract:
An electrode composition for a lithium-ion battery comprising particles having an average particle size ranging from 1 µm to 50 µm. The particles include an electrochemically active phase and an electrochemically inactive phase that share a common phase boundary. The electrochemically active phase includes elemental silicon and the electrochemically inactive phase includes at least two metal elements in the form of an intermetallic compound, a solid solution, or combination thereof. Each of the phases is free of crystallites that are greater than 1000 angstroms prior to cycling. In addition, the electrochemically active phase is amorphous after the electrode has been cycled through one full charge-discharge cycle in a lithium-ion battery.