摘要:
Provided is a plurality of flaky magnetic metal particles of the arrangements, each flaky magnetic metal particle having a flat surface provided with either or both of a plurality of concavities and a plurality of convexities arranged in a first direction, each concavity or convexity having a width of 0.1 µm or more, a length of 1 µm or more, and an aspect ratio of 2 or higher; and at least one first element selected from the group consisting of iron (Fe), cobalt (Co), and nickel (Ni), the flaky magnetic metal particles having an average thickness of between 10 nm and 100 µm inclusive and an average aspect ratio of between 5 and 10,000 inclusive.
摘要:
A method for producing magnetic powder for forming a sintered body that is a precursor of a rare-earth magnet. Provided is a method for producing magnetic powder for forming a sintered body that is a precursor of a rare-earth magnet, which can produce magnetic powder with a structure containing optimal nanosized crystal grains by accurately and efficiently sorting out magnetic powder containing no coarse grains in the structure thereof. A method for producing magnetic powder p for forming a sintered body S that is a precursor of a rare-earth magnet, the sintered body S including an Nd-Fe-B-based main phase with a nanocrystalline structure, and a grain boundary phase around the main phase, and the rare-earth magnet being adapted to be formed by applying hot deformation processing to the sintered body S for imparting anisotropy thereto and diffusing an alloy for improving coercivity therein, the method including discharging a metal melt onto a chill roll R to produce a quenched ribbon B, and grinding the quenched ribbon B into grains in the size range of 50 to 1000 µm to produce magnetic powder in the mass range of 0.0003 to 0.3 mg; conducting a test to see whether or not the magnetic powder in the mass range adsorbs onto a magnet with a surface magnetic flux density of 2 mT or less, and sorting out magnetic powder p that has not adsorbed onto the magnet, as the magnetic powder for forming the sintered body S.
摘要:
The invention relates to a process of producing a permanent magnet, which comprises extruding a preform (18) to form a plate-shaped permanent magnet (20), in which the preform (18) is extruded in such a way that a dimension of a.cross section of the preform (18) is reduced in an X-direction and enlarged in a Y-direction perpendicular to the X-direction. The invention also relates to a plate-shaped permanent magnet (20) formed by extruding a preform, in which the preform (18) is extruded in such a way that a dimension of a cross section of the preform (18) is reduced in an X-direction and enlarged in a Y-direction perpendicular to the X-direction, whereby said permanent magnet (20) has a strain ratio ε 2 /ε 1 with respect to the preform (18) in a range of 0.2 to 3.5, in which ε 1 is a strain in the direction of the extrusion of the preform (18) and ε 2 is a strain in the Y-direction.
摘要:
The present invention provides a dust core including, as principal components, a pulverized powder of an Fe-based amorphous alloy ribbon corresponding to a first magnetic body; and a Cr-containing Fe-based amorphous alloy atomized spherical powder corresponding to a second magnetic body, and the pulverized powder is in the shape of a thin plate having two principal planes opposing each other, and assuming that a minimum dimension along a plane direction of the principal planes is a grain size, the pulverized powder includes a pulverized powder with a grain size more than twice and not more than six times as large as a thickness of the pulverized powder in a proportion of 80 mass% or more of the whole pulverized powder and includes a pulverized powder with a grain size not more than twice as large as the thickness of the pulverized powder in a portion of 20 mass% or less of the whole pulverized powder, and the atomized spherical powder has a grain size not more than a half of the thickness of the pulverized powder and not less than 3 µm.
摘要:
The object of the present invention is to provide a production apparatus which can produce an alloy which can produce a rare-earth magnet having high coercive force, and the present invention provide an apparatus for producing an alloy, wherein the device includes at least a casting device 2 for casting a molten alloy by the SC method, a crushing device 21 for crushing cast alloy after casting, a heat-retaining device 3 for maintaining temperature of cast alloy flakes N supplied from the crushing device, and a storage container 5 for storing the cast alloy flakes N after maintaining the temperature; the heat-retaining device includes a heat-retaining container 32 for storing the cast alloy flakes N supplied from the crushing device 21, a temperature retaining heater for maintaining the temperature of the cast alloy flakes N in the heat-retaining container 32, an inclination device 33 for sending the cast alloy flakes N in the heat-retaining container 43 to the storage container 5 by inclining the heat-retaining container 32.
摘要:
Provided is a production method and a production device for producing each of the rare earth sintered magnet sintered bodies without carrying a mold in a sintering furnace. The production method comprises a powder feeding step of feeding an alloy powder into a mold having side walls divided into two or more sections; a filling step of filling the alloy powder into the mold to prepare a filled molded-body; an orienting step of orienting the alloy powder in the filled molded-body by applying a magnetic field to the filled molded-body to prepare an oriented filled-molded-body; a retrieving step of detaching the side walls of the mold from the oriented filled-molded-body and retrieving the oriented filled-molded-body from the mold; and a sintering step of sintering the retrieved oriented filled-molded-body, wherein the filling step and the orienting step are performed at different locations, and it is preferred that a pulsed magnetic field is applied in the orienting step and inside of the mold is partitioned into a plurality of cavities by partitions.
摘要:
The invention provides a high-performance permanent magnet. The permanent magnet has a composition that is expressed by a composition formula R p Fe q M r Cu t Co 100-p-q-r-t , where R is at least one element selected from a rare earth element, M is at least one element selected from the group consisting of Zr, Ti, and Hf, p is a number satisfying 10.8 ≤ p ≤ 12.5 atomic percent, q is a number satisfying 25 ≤ q ≤ 40 atomic percent, r is a number satisfying 0.88 ≤ r ≤ 4.5 atomic percent, and t is a number satisfying 3.5 ≤ t ≤ 13.5 atomic percent. The permanent magnet also has a metallic structure that includes a main phase having a Th 2 Zn 17 crystal phase, and a Cu-M rich phase having a higher Cu concentration and a higher M concentration than the main phase.
摘要翻译:本发明提供一种高性能永久磁铁。 永磁体具有由组成式R p Fe q M r Cu t Co 100-pqrt表示的组成,其中R是选自稀土元素中的至少一种元素,M是选自基团中的至少一种元素 由Zr,Ti和Hf组成,p是满足10.8‰¤p‰12.5原子%的数,q是满足25‰¤‰¤40原子%的数,r是满足0.88‰¤r‰的数 4.5原子%,t为满足3.5‰¤‰13.5原子%的数。 永久磁铁也具有金属结构,其包括具有Th 2 Zn 17结晶相的主相和具有比主相更高的Cu浓度和更高的M浓度的Cu-M相。