摘要:
The present disclosure relates to an insulating coating, which comprises the following components: a water-soluble metal inorganic salt A containing a water-soluble phosphate A1, which comprises a water-soluble phosphate of at least one of aluminum, zinc, magnesium and manganese; a water dispersible organic emulsion B, which comprises at least one of an epoxy emulsion and a curing agent thereof, polyester, polyurethane, polyacrylate and an ethylene-vinyl acetate copolymer; an additive C, which comprises at least one of a structure reinforcing additive C1 and a heat-resistance reinforcing additive C2, wherein the structure reinforcing additive C1 comprises an inorganic nanoparticulate matter, and the heat-resistance reinforcing additive C2 is selected from at least one of boric acid and a water-soluble salt of molybdenum, tungsten, vanadium or titanium; an auxiliary agent D1 and a solvent D2, wherein the solid content ratio of the water-soluble metal inorganic salt A to the water dispersible organic emulsion B is (35-85) : (15-65) in part by mass. In addition, the present disclosure further relates to a silicon steel plate, and the surface of the substrate thereof is provided with a coating layer formed by the insulating coating of the present disclosure.
摘要:
This invention relates generally to measurement of coating film thickness on surface of strip steel, and particularly, to a measuring method of chromium-free coating film thickness on surface of strip steel which comprises the following steps: selecting two water-soluble chemical substances containing elements P, Ca, Ti, Ba or Sr and not reacting with a chromium-free coating liquid; adding the two water-soluble chemical substances selected in 1) into the chromium-free coating liquid and agitating the them to be homogeneous, thereafter, fabricating a reference sample of coating film; using a ray emitted by an off-line film thickness instrument to excite the two water-soluble chemical substances so as to obtain characteristic spectrums to obtain a correction function expression between the measured film thickness and the thickness correction value by fitting; adding the water-soluble chemical substance which has a weak characteristic spectrum into a chromium-free coating liquid, and using the correction function expression to obtain the actual coating film thickness. By means of on-line detection, the invention is capable to monitor film thickness effectively and optimize the coating process continuously; with high precision, and with no adverse effect on adhesiveness, corrosion-proof and environmental performance of the coating film.
摘要:
A method of producing an extremely thick insulation coating on a surface of an electrical steel, comprises the following steps: 1) preparing a coating liquid- stirring sufficiently the coating liquid for 0.1∼4 hours, with the viscosity of the coating liquid being within 10∼80S; 2) coating a strip steel - using a double-roller or a tri-roller coating machine, wherein the film thickness and evenness can be controlled by adjusting different parameters; 3) baking the coating - using three sections, that is, a drying section, a baking section and a cooling section, to bake the coating, wherein the temperature in the drying section is 100∼400°C, the temperature in the baking section is 200∼370°C; the time in the whole drying and solidification section is 33∼144seconds, wherein the time in the drying section is 9∼39seconds, and the baking time is 24∼105seconds; wherein in the baking process, the strip steel having been coated is conveyed in a non-contact way, in particular, the strip steel is conveyed by blowing pressure-adjustable air onto the lower surface to make it float; the air pressure is 0∼2000Pa; the wet film is kept out of contact with the furnace rollers before it is solidified, guaranteeing that the surface of wet film is intact; 4) online detecting the film thickness.
摘要:
A method for controlling furnace temperature of a fired heating furnace is disclosed, comprising: measuring furnace temperatures to obtain furnace temperature feedback values; calculating the differences between furnace temperature setting values and the furnace temperature feedback values as discrepancy values DV 1 , in accordance with the furnace temperature feedback values and the furnace temperature setting value; calculating the differences between the furnace temperature setting values and the furnace temperature feedback values in a unit time, i.e., the gradient of furnace temperature change values, as discrepancy values DV 2 ; obtaining a speed V of a fired heater machine set from a speed adjuster of the fired heater machine set, and obtaining a first multiple feed forward output components FF V in accordance with the speed V of the machine set (V); obtaining a second multiple feed forward output components FF T in accordance with the differences between the furnace temperature setting values and the furnace temperature feedback values, i.e., the discrepancy values DV 1 ; looking up a PID control parameter in accordance with the discrepancy values DV 1 and DV 2 , based on fuzzy control rule, and creating an adjusting control parameter OP 1 in accordance with the PID control parameter; controlling a valve for regulating coal gas flow and a valve for regulating air flow by combining the adjusting control parameter OP 1 with the first multiple feed forward components FF V and the second multiple feed forward components FF T as a final control output value.
摘要:
This invention relates generally to measurement of coating film thickness on surface of strip steel, and particularly, to a measuring method of chromium-free coating film thickness on surface of strip steel which comprises the following steps: selecting two water-soluble chemical substances containing elements P, Ca, Ti, Ba or Sr and not reacting with a chromium-free coating liquid; adding the two water-soluble chemical substances selected in 1) into the chromium-free coating liquid and agitating the them to be homogeneous, thereafter, fabricating a reference sample of coating film; using a ray emitted by an off-line film thickness instrument to excite the two water-soluble chemical substances so as to obtain characteristic spectrums to obtain a correction function expression between the measured film thickness and the thickness correction value by fitting; adding the water-soluble chemical substance which has a weak characteristic spectrum into a chromium-free coating liquid, and using the correction function expression to obtain the actual coating film thickness. By means of on-line detection, the invention is capable to monitor film thickness effectively and optimize the coating process continuously; with high precision, and with no adverse effect on adhesiveness, corrosion-proof and environmental performance of the coating film.