摘要:
The invention provides a device and a method for detecting condition of molds (m1, m2) attached to an injection molding machine with low cost and high reliability. A load exerted on a product ejecting mechanism (7) or a mold opening/closing mechanism (4, 5, m1, 6) is preferably estimated by a disturbance torque estimating observer. An index value (for example a maximum value or average value) of the load is obtained and stored preferably in each molding cycle of the injection molding machine. Obtained values of the index are suitably displayed as a graph on a display device to indicate variation of the load in time series and thus allow an operator to monitor the condition of the molds.
摘要:
An injection screw position Xa, injection speed Va, and injection pressure Pa are read. A deceleration distance D the injection screw moves from the point where the injection operation has been stopped at the current moment to be decelerated by_maximum deceleration till the point where the injection speed is reduced to zero is determined from a corrected deceleration in which the amount of correction α is added to a predetermined deceleration A inherent in the machine and the read injection speed Va. The determined deceleration distance D is multiplied by the amount of change in injection pressure with respect to the amount of change in the injection screw position to determine a predicted increment in pressure (D·ΔP/ΔX). The predicted increment in pressure is added to the current injection pressure Pa to determine an injection pressure Pa* predicted when the screw is suddenly decelerated at the current moment. If the predicted injection pressure Pa* exceeds the predetermined limit pressure Pmax, the injection operation is stopped to decelerate the screw.
摘要:
The retraction of an injection screw is controlled on the basis of the pressure deviation between a set resin pressure and the detected resin pressure (T1-T4). Furthermore, the screw is caused to rotate at a set speed. Moreover, when the deviation between a metering completion position and the current screw retraction position drops to a value that is equal to or less than a set value, control of the retraction of the screw based on the pressure deviation is stopped (T5, T6), and the control is switched to positioning control based on the positional deviation (T7). Furthermore, a screw rotational speed command in which the pressure deviation component between the set resin pressure and the current resin pressure is corrected from the screw rotational speed component that is decelerated in proportion to the positional deviation is determined and output (T8-T13).
摘要:
An injection screw position Xa, injection speed Va, and injection pressure Pa are read. A deceleration distance D the injection screw moves from the point where the injection operation has been stopped at the current moment to be decelerated by_maximum deceleration till the point where the injection speed is reduced to zero is determined from a corrected deceleration in which the amount of correction α is added to a predetermined deceleration A inherent in the machine and the read injection speed Va. The determined deceleration distance D is multiplied by the amount of change in injection pressure with respect to the amount of change in the injection screw position to determine a predicted increment in pressure (D·ΔP/ΔX). The predicted increment in pressure is added to the current injection pressure Pa to determine an injection pressure Pa* predicted when the screw is suddenly decelerated at the current moment. If the predicted injection pressure Pa* exceeds the predetermined limit pressure Pmax, the injection operation is stopped to decelerate the screw.
摘要:
The retraction of an injection screw is controlled on the basis of the pressure deviation between a set resin pressure and the detected resin pressure (T1-T4). Furthermore, the screw is caused to rotate at a set speed. Moreover, when the deviation between a metering completion position and the current screw retraction position drops to a value that is equal to or less than a set value, control of the retraction of the screw based on the pressure deviation is stopped (T5, T6), and the control is switched to positioning control based on the positional deviation (T7). Furthermore, a screw rotational speed command in which the pressure deviation component between the set resin pressure and the current resin pressure is corrected from the screw rotational speed component that is decelerated in proportion to the positional deviation is determined and output (T8-T13).
摘要:
By starting injection in an injection molding machine, resin pressure in front of a check valve (3,4) is raised, and a check ring (3) moves backwards. Pressure of resin (8) accumulated between flights (5) of the injection screw (1) prevents the check ring (3) from moving backwards, and the screw (1) is kept freely rotatable to thereby make the backward speed of the check ring (3) faster. Therefore, the check ring (3) is brought into tight contact with a check seat (4) quickly to close the resin path. Thereafter, the rotation of the screw (1) is fixed, and reduced pressure in the injection/dwell stages causes the screw (1) to rotate in a normal direction, and prevents the resin (8) from being pressed toward the front of the check valve (3,4).
摘要:
An electric servo motor (5) is controlled through a pressure control loop (1, 7) wherein a control object is the injection mechanism of an electric injection molding machine. A band elimination filter (10), which attenuates a frequency component of a band with predetermined width to be determined based on the resonance frequency of the control object, is provided in the pressure control loop (1, 7).