摘要:
Embodiments of laminated stator cores (66) suitable for usage in high temperature applications are provided, as are embodiments of methods (10) for manufacturing high temperature laminated stator cores. In one embodiment, the method includes obtaining (12) a plurality of coated laminates (16) each comprising a laminate over which a coating precursor layer (34) is formed. The coating precursor layer contain inorganic dielectric particles having a softening point. The plurality of coated laminates are arranged (40) in a laminate stack (58), which is then fired (54) at temperatures equal to or greater than the softening point of the inorganic dielectric particles. During firing, a compressive force is applied to the laminate stack sufficient to consolidate the inorganic dielectric particles into a plurality of coherent interlaminate dielectric layers (72) electrically insulating and bondingtogether the plurality of coated laminates as the high temperature laminated stator core.
摘要:
A pressure sensing apparatus including a thin disc (19) of a metal having a ceramic material layer (25) and piezoresistive elements (27) formed thereon. A surface of the disc (19) is bonded to a diaphragm assembly (13) on a pressure port base (7) constructed of a low cost metal. The bonding process is performed at low temperatures, (
摘要:
A method for forming a protective coating on a surface of a ceramic substrate includes combining a rare-earth oxide, alumina, and silica to form a powder, etching the surface of the ceramic substrate, applying the powder on the etched surface in an amount of from about 0.001 to about 0.1 g/cm 2 to reduce capture of bubbles from off-gassing of the ceramic substrate, heating the powder for a time of from about 5 to about 60 minutes to a temperature at or above the melting point such that the powder melts and forms a molten coating on the surface that has a minimized number of bubbles, and cooling the molten coating to ambient temperature to form the protective coating disposed on and in direct contact with the surface of the ceramic substrate such that the protective coating has a thickness of less than about 1 mil.
摘要:
Coated substrates and methods of producing the same are provided. In an exemplary embodiment, a method of coating a substrate includes brazing a first bond coat layer to the substrate, where the substrate includes a ceramic material. A second bond coat layer is plasma sprayed overlying the first bond coat layer to form a composite bond coat with the first bond coat layer positioned between the second bond coat layer and the substrate. An environmental barrier coating layer is applied overlying the second bond coat layer such that the first and second bond coat layers are positioned between the substrate and the environmental barrier coating layer.
摘要:
A method includes applying a coating precursor material over a substrate, the coating precursor material comprising a powder having an average particle diameter in a range of about 10 nanometers to about 10 microns comprising a fluoride eutectic, a metal capable of oxidizing at about 535 C to about 800 C, one or more materials selected from the group consisting of a metal oxide, a glass, a carbide, and a nitride, and optionally, a precious metal selected from silver, palladium, platinum, gold, rhodium, and alloys thereof, subjecting the coating to a sintering heat treatment, occurring at a first temperature in an inert or reducing atmosphere to sinter the metal of the precursor material, and exposing the coating to an oxidizing heat treatment performed in an oxidizing atmosphere at a second temperature that is less than the first temperature to oxidize a portion of the metal in the coating precursor material.
摘要:
This disclosure provides a method of pressure sintering an environmental barrier coating on a surface of a ceramic substrate to form an article. The method includes the steps of etching the surface of the ceramic substrate to texture the surface, disposing an environmental barrier coating on the etched surface of the ceramic substrate wherein the environmental barrier coating includes a rare earth silicate, and pressure sintering the environmental barrier coating on the etched surface of the ceramic substrate in an inert or nitrogen atmosphere at a pressure of greater than atmospheric pressure such that at least a portion of the environmental barrier coating is disposed in the texture of the surface of the ceramic substrate thereby forming the article.
摘要:
Methods (60) for forming sintered-bonded high temperature coatings (38, 110) over ceramic turbomachine components (46, 110) are provided, as are ceramic turbomachine components (22) having such high temperature coatings formed thereover. The method includes the step or process of removing (62) a surface oxide layer (74) from the ceramic component body of a turbomachine component to expose a treated surface of the ceramic component body. A first layer of coating precursor material, which has a solids content composed predominately of at least one rare earth silicate by weight percentage, is applied (66) to the treated surface. The first layer of the coating precursor material is then heat treated (68) to sinter the solids content and form a first sintered coating layer bonded to the treated surface. The steps of applying and sintering the coating precursor may be repeated, as desired, to build a sintered coating body to a desired thickness over the ceramic component body.