摘要:
The present invention provides a protective coating for a gas turbine blade or other component wherein the duplex coating includes an aluminum-bearing coating, such as a diffusion aluminide, formed on a first, relatively higher temperature region of the blade/component and a later-applied chromium-bearing diffusion coating formed on an adjacent relatively lower temperature region of the blade/component subject to hot corrosion in service. The chromium-bearing coating is applied after the aluminum-bearing coating by masking that coating and depositing a metallic chromium coating on the adjacent region followed by diffusing the chromium into the blade/component alloy to form a chromium-enriched diffusion coating thereon.
摘要:
A thermal barrrier protected nickel based or cobalt based superalloy component for use in a gas turbine engine includes a thermal barrier coating system having a multi-layered structure. The first bondcoat layer of the thermal barrier coating system comprises a chemical vapor deposited, platinum modified diffusion aluminide layer on the superalloy component (substrate). The diffusion aluminide layer includes an inner diffusion zone proximate the substrate and an outer layer region comprising a platinum modified (platinum-bearing) intermediate phase of aluminum and at least one of nickel and cobalt depending on the superalloy composition. The intermediate phase is a non-ordered solid solution having a range of compositions and is free of other phase constituents. The intermediate phase has an average aluminum concentration in the range of about 18 to about 28 % by weight, an average platinum concentration in the range of about 8 to about 35% by weight, and an average nickel concentration in the range of about 50 to 60% by weight and is non-stoichiometric relative to intermetallic compounds of aluminum and nickel, aluminum and cobalt, and aluminum and platinum. An adherent alpha alumina layer is thermally grown on the diffusion aluminide layer and receives an outer ceramic thermal barrier layer deposited thereon.
摘要:
The present invention provides a protective coating for a gas turbine blade or other component wherein the duplex coating includes an aluminum-bearing coating, such as a diffusion aluminide, formed on a first, relatively higher temperature region of the blade/component and a later-applied chromium-bearing diffusion coating formed on an adjacent relatively lower temperature region of the blade/component subject to hot corrosion in service. The chromium-bearing coating is applied after the aluminum-bearing coating by masking that coating and depositing a metallic chromium coating on the adjacent region followed by diffusing the chromium into the blade/component alloy to form a chromium-enriched diffusion coating thereon.
摘要:
A Pt-Al-Hf/Zr aluminide coating that can be used as a bond coat for TBC and improve TBC spallation life in service at elevated temperatures is provided. The aluminide coating can include a metastable ternary or higher X-Pt/Pd-Ni phase where the phase and other elements in the alloy system are present in a NiAl β phase of the coating. The metastable phase can be present and observable in the as-deposited condition of the bond coating; e.g. in an as-CVD deposited condition of the bond coating.
摘要:
A mask is used in aluminizing of superalloy turbine component, such as a turbine blade, where a region exposed to relatively high operating temperature is aluminized to form a diffusion aluminide coating and another region exposed to relatively lower operating temperatures is masked to prevent aluminizing of the masked region while concurrently being enriched in Cr and/or retaining a pre-existing Cr-content from the superalloy chemistry itself or from a previous chromizing operation.