摘要:
Maximum allowable load values of a welded portion in respective fracture modes of a load fracture, a moment fracture, and a nugget interior fracture are found based on at least one of a sheet thickness t, a tensile strength TS, an elongation El, and a chemical composition of a nugget portion in each of spot-welded steel sheets, a nugget diameter d of a welded portion, an effective width B of the welded portion determined by a distance between adjacent welded portions, edges or ridge lines, and a sectional height H. Then, according to these fracture modes, an allowable load value at every moment after the maximum allowable load value of the welded portion is reached is found, and a displacement or a time at which the allowable load value becomes 0, that is, at which a complete fracture occurs is found, thereby finding a fracture limit.
摘要:
A pressed component manufacturing method of the present disclosure includes a first process of pressing a blank to form an intermediate formed component configured including a top plate, the ridge lines at short direction ends of the top plate, and vertical walls facing each other in a state extending from the respective ridge lines and at least one of the vertical walls configuring a curved wall curving as viewed from an upper side of the top plate, such that a step projecting toward an opposite side to a side on which the vertical walls face each other is formed to the curved wall so as to run along a length direction of the top plate. The manufacturing method further includes a second process of performing at least one out of pressing the intermediate formed component so as to narrow a projection width of the step, or pressing the intermediate formed component so as to move a portion of the curved wall on an opposite side of the step to a portion of the curved wall on the top plate side of the step toward the opposite side to the side on which the vertical walls face each other.
摘要:
A method for manufacturing a tubular member has: a step of disposing a steel pipe which is a material in an outer die having an inner surface having the same shape as an outer form of the tubular member with at least a part of the steel pipe being separated from the inner surface; and a step of compressing the steel pipe in the axial direction by decreasing a relative distance between a pair of pressurizing dies that respectively abut both end surfaces of the steel pipe in the axial direction in a state where a core die portion having an outer surface shape that is the same as inner surface shapes of the both end portions of the tubular member in the axial direction is inserted between the pair of pressurizing dies with at least a part of the core die portion being separated from the inner surface of the steel pipe.
摘要:
A stretch flange crack prediction method of predicting initiation of stretch flange cracks that occurs in a flange end section during stretch flange forming of a deformable sheet, includes: a measurement value acquisition process of acquiring, for each of a plurality of sheet-shaped test pieces, a fracture strain measurement value, a normal strain gradient measurement value, and a circumferential strain gradient measurement value; a CAE analysis process of acquiring a maximum major strain maximum element having a highest maximum major strain, a normal strain gradient of the maximum major strain maximum element, and a circumferential strain gradient of the maximum major strain maximum element; a fracture determination threshold acquisition process of acquiring a fracture determination threshold by converting the fracture strain measurement value; and a prediction process of predicting that stretch flange cracks will be initiated, when the maximum major strain is equal to or higher than the fracture determination threshold.
摘要:
The following is provided based on the disclosure: a method of producing a molded product: including treating a metal sheet having a bcc structure and a surface that satisfies either of the following conditions (a) or (b); and molding the metal sheet to cause plane strain tensile deformation and biaxial tensile deformation and allowing at least one part of the metal sheet to have a sheet thickness decrease rate of from 10% to 30%: (a) an area fraction of crystal grains having a crystal orientation of 15° or less relative to a (001) plane parallel to a surface of the metal sheet is from 0.20 to 0.35; (b) the area fraction of crystal grains having a crystal orientation of 15° or less relative to a (001) plane parallel to a surface of the metal sheet is 0.45 or less, and the average crystal grain size thereof is 15 µm or less; or a molded product that satisfies either of the conditions (a) or (b).
摘要:
A manufacturing method for a pressed component of the present disclosure is a manufacturing method for a pressed component configured including an elongated top plate, ridge line portions at both short direction ends of the top plate, and vertical walls that face each other in a state extending from the ridge line portions. A punch and a die are employed to curve a blank into a convex profile bowing from the punch side toward the die side in a state in which the punch is caused to contact a first portion of the blank where the two end ridge line portions are to be formed, and to sandwich a second portion of the blank where the top plate is to be formed between the die and the punch and indent the second portion from the die side toward the punch side.
摘要:
A pressed component manufacturing method according to the present disclosure is a method for manufacturing a pressed component including an elongated top plate, a wall having one end connected to a short direction end portion of the top plate, that curves with a convex shape bowing toward an opposite side to the top plate as viewed from an upper side of the top plate, and that includes a sharp curve portion, and a flange that is connected to another end of the wall, and that extends in a plate thickness direction of the wall toward the opposite side to the top plate side. The manufacturing method includes a first process of pressing to form an intermediate formed component including a preliminary flange. The manufacturing method also includes a second process of pressing to deform the preliminary flange such that an angle of a corner formed between a specific portion of the preliminary flange connected to the sharp curve portion and the sharp curve portion progressively increases or decreases at respective portions from one end to another end along the length direction, so as to form the preliminary flange into the flange.
摘要:
An impact absorbing member 10 able to secure absorption energy while lightening weight by absorbing the impact load applied in the axial direction by periodic buckling, wherein the impact absorbing member 10 is provided with a main body 20 comprised of metal sheet and having a polygonal shape in cross-section vertical to an axial direction and a center sheet 30 comprised of metal sheet and provided at a hollow part in the main body along the axial direction, the polygonal shape of the main body 20 includes a pair of long side (20a, 20b) facing each other, the center sheet 30 is joined to each of the long sides (20a, 20b) of the polygonal shape of the main body 20, and the sheet thickness t1 (mm) of the main body 20 and the sheet thickness t2 (mm) of the center sheet 30 satisfy 1.3×t1≤t2.
摘要:
This high-strength cold-rolled steel sheet having excellent uniform elongation and hole expandability contains, C: 0.01 to 0.4%; Si: 0.001 to 2.5%; Mn: 0.001 to 4.0%; P: 0.001 to 0.15%; S: 0.0005 to 0.03%; Al: 0.001 to 2.0%; N: 0.0005 to 0.01%; and O: 0.0005 to 0.01%; in which Si + Al is limited to less than 1.0%, and a balance being composed of iron and inevitable impurities, in which at a sheet thickness center portion, an average value of pole densities of the {100} to {223} orientation group is 5.0 or less, and a pole density of the {332} crystal orientation is 4.0 or less, a metal structure contains 5 to 80% of ferrite, 5 to 80% of bainite, and 1% or less of martensite in terms of an area ratio and the total of martensite, pearlite, and retained austenite is 5% or less, and an r value (rC) in a direction perpendicular to a rolling direction is 0.70 or more and an r value (r30) in a direction 30° from the rolling direction is 1.10 or less.