公开(公告)号：EP1499464A4

公开(公告)日：2006-04-26

申请号：EP03721865

申请日：2003-04-25

申请人： ROLLS ROYCE CORP

发明人： FRASIER DONALD J ,  KUSH MATTHEW ,  SCHLIENGER MAX ERIC ,  BALDWIN MICHAEL

IPC分类号： B22D29/00 ,  F01D25/00 ,  B22C7/02 ,  B22C9/04 ,  B22C9/22 ,  B22C9/24 ,  B22D11/10 ,  B22D27/04 ,  B22D35/04 ,  B22D39/06 ,  B22D43/00 ,  C30B11/00 ,  C30B11/14 ,  F02C7/00 ,  G03F7/00 ,  G03F7/004

CPC分类号： B29C67/0092 ,  B22C9/02 ,  B22C9/04 ,  B22C9/22 ,  B22D27/045 ,  B22D35/04 ,  B22D39/06 ,  B22D43/001 ,  B29C64/40 ,  B33Y80/00 ,  C30B11/00 ,  C30B11/002 ,  C30B11/14 ,  C30B29/52 ,  G03F7/0037 ,  G03F7/0047

摘要： A method for producing a cast component comprises forming a thin shell ceramic casting mold with a wall thickness less than about 1.52mm (0.060 inches) by the photopolymerization of a ceramic filled resin. A molten metal is poured into the thin shell ceramic casting mold without providing additional support to the casting mold. A thermal gradient is moved through the molten metal within the thin shell ceramic casting mold to cause solidification into a cast component with a single crystal or directionally solidified microstructure.

摘要翻译： 制造铸件的方法包括通过陶瓷填充树脂的光聚合形成壁厚小于约1.52mm（0.060英寸）的薄壳陶瓷铸模。 将熔融金属倒入薄壳陶瓷铸造模具中，而不向铸模提供额外的支撑。 热梯度通过薄壳陶瓷铸模中的熔融金属移动，以使其凝固成具有单晶或定向凝固微结构的铸件。

公开(公告)号：EP1152848A4

公开(公告)日：2005-07-13

申请号：EP99963934

申请日：1999-11-19

申请人： ROLLS ROYCE CORP

发明人： FRASIER DONALD J ,  SCHLIENGER M ERIC ,  BRADY GUY ALLEN ,  KUSH MATTHEW ,  VESSELY PATRICK A

IPC分类号： F01D5/18 ,  B22C9/02 ,  B22C9/06 ,  B22C9/10 ,  B22C9/24 ,  B22D18/04 ,  B22D23/00 ,  B22D27/04 ,  B22D27/08 ,  B22D33/02 ,  B22D39/06 ,  B22D43/00 ,  C30B11/00 ,  C30B11/14 ,  F01D5/28 ,  F02C7/00 ,  G03F7/00 ,  G03F7/004 ,  B22D7/04 ,  B22D27/13 ,  B29C41/04 ,  B29C41/08 ,  B29C67/00

CPC分类号： G03F7/0047 ,  B29C64/40 ,  B33Y10/00 ,  B33Y30/00 ,  C30B11/002 ,  C30B11/14 ,  C30B29/52 ,  G03F7/0037

摘要： A casting mold comprises a free form fabricated ceramic shell which has a thin outer wall defining a cavity adapted for receiving a molten metal. The shell is positioned within a container and spaced from the inner surface of the container. At least one support member substantially fills the space between the outer wall of the shell and the inner surface and reinforcing said shell.

公开(公告)号：EP1131176A4

公开(公告)日：2003-06-11

申请号：EP99969597

申请日：1999-11-04

申请人： ROLLS ROYCE CORP

发明人： FRASIER DONALD J ,  BURKHOLDER PHILIP S

IPC分类号： F01D5/28 ,  B22D21/00 ,  B22D27/04 ,  C22C1/02 ,  C22C19/05 ,  B22D25/00 ,  C30B11/00 ,  C30B29/52

CPC分类号： B22D27/045

摘要： The present invention contemplates a multi-airfoil vane segment (50) produced as a single crystal casting from a rhenium containing directionally solidified alloy. The single crystal casting containing grain boundary strengtheners.