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    PROCESS AND APPARATUS FOR PRODUCING SHEET-SHAPED PREPREG
    3.
    发明公开
    PROCESS AND APPARATUS FOR PRODUCING SHEET-SHAPED PREPREG 审中-公开
    VERFAHREN UND VORRICHTUNG ZUR HERSTELLUNG EINESBLATTFÖRMIGENPREPREG

    公开(公告)号：EP2589475A1

    公开(公告)日：2013-05-08

    申请号：EP11800879.6

    申请日：2011-06-29

    申请人： Toray Industries, Inc.

    发明人： ISHIBASHI, Soichi ,  FUNADA, Kazuaki ,  TAKEUCHI, Shinya ,  SUZUKI, Tamotsu ,  ETO, Rinako ,  MORIHARA, Masayoshi ,  SASAKI, Takeru ,  WADAHARA, Eisuke ,  NOGUCHI, Yasumoto

    IPC分类号： B29B11/16

    CPC分类号： B29C70/50 ,  B29B15/125 ,  B29K2105/0872 ,  C08J5/24

    摘要： Disclosed is a process for producing a sheet-shaped prepreg which comprises: a fiber bundle introduction step in which tape-like reinforcing fiber bundles are disposed in a multilayer arrangement in the thickness direction and introduced into a die to which a molten thermoplastic resin has been supplied; a fiber bundle thickness reduction step in which each of the tape-like reinforcing fiber bundles is widened by means of spreading to reduce the thickness; a resin impregnation step in which the tape-like reinforcing fiber bundles are impregnated with the molten resin in the die; and a lamination step in which the plurality of resin-impregnated tape-like reinforcing fiber bundles are laminated in the die. Also disclosed is an apparatus for producing the sheet-shaped prepreg. It is possible to produce a high-grade sheet-shaped thermoplastic prepreg in which the resin has been uniformly and satisfactorily impregnated throughout and the reinforcing fibers have been uniformly arranged. Furthermore, the time required for resin impregnation can be considerably shortened and the productivity can be remarkably enhanced.

    摘要翻译： 公开了一种片状预浸料坯的制造方法，其特征在于，包括：纤维束导入工序，其中带状增强纤维束在厚度方向上以多层布置的方式配置，并导入到熔融热塑性树脂的模具中 供给; 纤维束厚度减小步骤，其中每个带状增强纤维束通过铺展加宽以减小厚度; 树脂浸渍步骤，其中带状增强纤维束用熔融树脂浸渍在模具中; 以及将多个树脂浸渍带状增强纤维束层压在模具中的层叠工序。 还公开了一种用于生产片状预浸料的设备。 可以生产高质量的片状热塑性预浸料，其中树脂已经被均匀且令人满意地浸渍，并且增强纤维均匀地排列。 此外，可以显着缩短树脂浸渍所需的时间，并且可以显着提高生产率。

    PROCESS FOR PRODUCING WOVEN CARBON FIBER FABRIC
    4.
    发明公开
    PROCESS FOR PRODUCING WOVEN CARBON FIBER FABRIC 有权
    VERFAHREN ZUR HERSTELLUNG EINES KOHLENSTOFFFASERGEWEBES

    公开(公告)号：EP2014806A1

    公开(公告)日：2009-01-14

    申请号：EP07742580.9

    申请日：2007-04-27

    申请人： TORAY INDUSTRIES, INC.

    发明人： WADAHARA, Eisuke ,  HORIBE, Ikuo ,  MIYAMOTO, Shigeru ,  TAKEZAWA, Kenichi ,  KURIHARA, Kuniyoshi ,  OHNO, Kazuhiro

    IPC分类号： D03C13/00 ,  D03D47/30 ,  D03D47/40 ,  D03D49/16 ,  D03D49/62

    CPC分类号： D03D47/3053 ,  D03D15/0094 ,  D03D49/04 ,  D10B2101/12 ,  Y10S139/01

    摘要： The present invention has an object of providing a method for producing a carbon fiber woven fabric in which the length of each warp yarn made of a carbon fiber strand is uniform, weft yarns are straightly arranged without waviness, and that is excellent in quality can be obtained with high productivity (production speed), and is characterized that a method for producing a carbon fiber woven fabric using an air jet loom in which heald in a shedding motion has an angle of repose in a range of 0 to 50° when weaving a uni-directional carbon fiber woven fabric woven with a carbon fiber strand having a fineness of 400 to 6, 000 tex as the warp yarn and an auxiliary fiber having a fineness of 1/5 or less of the carbon fiber strand as the weft yarn.

    摘要翻译： 本发明的目的在于提供一种碳纤维织物的制造方法，其中由碳纤维束制成的每根经纱的长度均匀，纬纱直线布置而不波纹，并且质量优异 以生产率高（生产速度）获得，其特征在于，使用喷气织机制造碳纤维织物的方法，其中，当织造a时，在脱落运动中综合的休止角为0至50°的范围 用作为经纱的细度为400〜6000tex的碳素纤维束编织的单向碳纤维织物和作为纬纱的碳纤维股线的细度为1/5以下的辅助纤维。

    PREFORM, FRP, AND PROCESSES FOR PRODUCING THESE
    5.
    发明公开
    PREFORM, FRP, AND PROCESSES FOR PRODUCING THESE 有权
    VORFORMLING，FRP UND HERSTELLUNGSVERFAHRENDAFÜR

    公开(公告)号：EP1731282A1

    公开(公告)日：2006-12-13

    申请号：EP05727551.3

    申请日：2005-03-29

    申请人： TORAY INDUSTRIES, INC.

    发明人： ASAHARA, Nobuo ,  ODANI, Hiroshi ,  WADAHARA, Eisuke

    IPC分类号： B29B15/08 ,  B29C43/20 ,  B29K101/00 ,  B29K105/08 ,  B29L9/00 ,  B29L31/30

    CPC分类号： B29C43/203 ,  B29B11/16 ,  B29C43/12 ,  B29C43/3642 ,  B29C70/545 ,  B29C70/547 ,  B29C2043/3488 ,  B29C2043/3657 ,  B29K2105/0854 ,  Y10T156/1057 ,  Y10T442/3472 ,  Y10T442/3528 ,  Y10T442/3545

    摘要： A preform, formed with a plurality of reinforcing fiber substrates stacked to each other and each made of at least reinforcing fiber yarns, has a resin material, whose main component is a thermoplastic resin, interlaminated between the layers of the reinforcing fiber substrates in the preform, and has through holes extending through a plurality of the reinforcing fiber substrates in the thickness direction of the preform; an FRP molded using this preform; and processes for producing these. By improving the impregnability in the thickness direction of the preform, an FRP excellent both in various mechanical properties and in matrix resin impregnation and stabler in quality can be produced with high productivity.

    摘要翻译： 形成有多个彼此堆叠并且至少由增强纤维丝制成的增强纤维基材的预成型件具有树脂材料，其主要成分是热塑性树脂，层压在预成型体中的增强纤维基材层之间 并且具有在预成型体的厚度方向上延伸穿过多个增强纤维基材的通孔; 使用该预制件成型的FRP; 以及制造这些的方法。 通过提高预成型体的厚度方向的浸渍性，能够以高生产率制造各种机械性能和基体树脂浸渍和质量稳定性优异的FRP。

    METHOD FOR PRODUCING UPSIZED FRP MEMBER
    6.
    发明公开
    METHOD FOR PRODUCING UPSIZED FRP MEMBER 有权
    VERFAHREN ZUR HERSTELLUNG EINESVERGRÖSSERTENGLIEDS AUSFASERVERSTÄRKTEMKUNSTSTOFF

    公开(公告)号：EP1415782A1

    公开(公告)日：2004-05-06

    申请号：EP02755853.5

    申请日：2002-08-06

    申请人： TORAY INDUSTRIES, INC.

    发明人： SEKIDO, Toshihide ,  KITANO, Akihiko ,  WADAHARA, Eisuke ,  NOMA, Fumiaki

    IPC分类号： B29C39/10 ,  B29C39/24 ,  B29C39/38

    CPC分类号： B29C70/48 ,  B29C70/443 ,  B29C70/547 ,  B29K2105/0845 ,  B29K2707/04 ,  B29L2031/3055 ,  B29L2031/3064 ,  B29L2031/3067 ,  B29L2031/3082 ,  B29L2031/3085

    摘要： The present invention relates to a method for manufacturing a large FRP member and has the following structure.
    The method for manufacturing a large FRP member, comprising the following steps (A) to (F). They are:

    setting step (A) of disposing a preform containing a reinforcing fiber base material on a surface of a molding die;
    sealing step (B) of covering a molding portion with a bagging material or a mold and providing at least one suction port and at least one resin injection port for sealing;
    evacuating step (C) of evacuating the molding portion through the suction port;
    hot-air heating step (D) of heating the molding portion by hot air;
    resin injection step (E) of injecting a thermosetting resin from the resin injection port for impregnating the reinforcing fiber base material with the resin while a temperature Tm of the molding die and a temperature Tv of the bagging material or the mold are both set to room temperature or more, and a difference ΔT in temperature between the Tm and the Tv is set to 10°C or less; and
    curing step (F) of curing the resin by maintaining the molding portion at a predetermined temperature Tpc which is equal to or more than room temperature.

    Preferably, the preform described above includes the reinforcing fiber base material and a resin distribution medium. In addition, it is preferable that in the hot-air heating step (D), the molding die be placed in a sealed chamber which is heat insulated with a heat insulating material, the hot air be circulated and supplied, and timing of starting the injection of the resin from a plurality of the resin injection ports be controlled in accordance with signals supplied from resin detection sensors provided in the molding die.
    The present invention provides a method for manufacturing a large FRP member having superior quality at an inexpensive cost and with high production yield, in which non-impregnated portions and voids are unlikely to be formed.

    摘要翻译： 一种制造膨胀型FRP构件的方法，包括：（A）将具有增强纤维基材（11）的预成型体布置在用于成型的模具的表面上的凝固步骤; （B）用袋材料（23）或模具（41）覆盖成形部分的密封步骤，其上装有用于抽真空的开口（17）和用于注入树脂的开口（16）并密封成形部分; （C）通过所述开口（17）抽出所述成形部的抽空步骤; （D）通过热风加热成形部的加热工序; （E）调节成型用模具的温度（Tm）和袋材料（23）或模具（41）的温度（Tv）的树脂注入工序，使两个温度高于室温， 它们之间的差（ΔT）为10℃以下，通过开口（16）注入热塑性树脂，从而使树脂浸渍增强纤维基材; 和（F）将成形部的温度保持在规定水平（Tpc）以上的凝固步骤高于室温，使树脂固化。

    FUEL-CELL GAS DISPERSION LAYER, AND METHOD FOR PRODUCING SAME
    8.
    发明公开
    FUEL-CELL GAS DISPERSION LAYER, AND METHOD FOR PRODUCING SAME 有权
    VERFAHREN ZU HERSTELLUNG DERSELBEN的GASDIFFUSIONSSCHICHTFÜRBRENNSTOFFZELLEN

    公开(公告)号：EP2958174A1

    公开(公告)日：2015-12-23

    申请号：EP14751061.4

    申请日：2014-02-07

    申请人： Toray Industries, Inc.

    发明人： OKANO, Yasutaka ,  ANTOKU, Koichi ,  WADAHARA, Eisuke

    IPC分类号： H01M4/96 ,  H01M4/88 ,  H01M8/10

    CPC分类号： H01M8/1002 ,  H01M4/8807 ,  H01M8/0234 ,  H01M8/0239 ,  H01M8/0241 ,  H01M8/0245 ,  H01M2008/1095

    摘要： A fuel cell gas diffusion layer comprising a porous carbon fiber base substrate containing discontinuous carbon fibers bonded to each other with carbide and a porous layer containing at least carbonaceous particles, the porous carbon fiber base substrate having a porous layer (A) with a mean thickness t1 of 10 to 55 µm deposited on one surface, namely surface A, thereof, the porous carbon fiber base substrate being impregnated with porous layer (J) at least part of which is exposed at the opposite surface, namely surface B, the porous carbon fiber base substrate holding internal pores having a through-thickness cross-section area accounting for 5% to 40%, at least porous layer (A) and porous layer (J) both having a percentage of void of 50% to 85%, the porous carbon fiber base substrate having a thickness of 60 to 300 µm, and the porous carbon fiber base substrate having a bulk density of 0.20 to 0.45 g/cm 3 .

    摘要翻译： 一种燃料电池气体扩散层，包括含有碳化物彼此结合的不连续碳纤维的多孔碳纤维基材基材和至少含有碳质粒子的多孔层，多孔碳纤维基材基材具有多孔层（A），平均厚度 在一个表面（即其表面A）上沉积10至55μm的t1，多孔碳纤维基材浸渍有多孔层（J），其中至少一部分在相对表面即表面B，多孔碳 保持具有5％至40％的贯穿厚度横截面积的内孔的纤维基底基材，至少具有50％至85％的空隙百分比的多孔层（A）和多孔层（J）， 多孔碳纤维基材，其厚度为60〜300μm，多孔碳纤维基材的体积密度为0.20〜0.45g / cm 3。