摘要:
The invention relates to a thermal spraying method and a device for coating the inner surface of a cylinder (10) of an internal combustion engine or piston engine, the method comprising the following steps: - applying a thermal spray layer (24) to the inner surface (26) of the cylinder (10), - inserting an optical sensor device (12) in the coated cylinder (10), and - scanning the coated inner surface (24) of the cylinder (10) by means of the optical sensor device (12) in order to detect ridges (14) in the coating (24).
摘要:
In a thermal spray process, a wire (14) is fed into a flame-jet (20) to heat said wire (14) to the melting point, atomize and projected high velocity the droplets so formed against a surface (28) to buildup a coating of material (24) on the surface (28). The wire (14) is fed into the flame by aligning the cast-plane of the wire (14) with the flame-jet (20) by using a tubular member formed into a circular shape (30) to provide sufficient length to guide wire (14) and to provide the necessary twist amount to the wire (14) to align the cast-plane with the axis of the flame-jet (20).
摘要:
The present invention provides a thermal spray gun apparatus and methods that improves the operating efficiency of the thermal spray process by preheating the wire feedstock (21) prior to the wire (22) reaching the combustion chamber (20) of the thermal spray gun (13). Methods and arrangements for preheating the feed wire prior to or after the point the wire is engaged by the spray gun's wire feeding mechanism are disclosed.
摘要:
Die vorliegende Erfindung betrifft ein Verfahren zum thermischen Spritzen von Beschichtungsmaterialien, wobei das Beschichtungsmaterial, welches in Form mindestens eines Spritzdrahtes vorliegt, aufgeschmolzen und mittels eines Zerstäubergases bzw. Verbrennungsgases zerstäubt wird, dadurch gekennzeichnet, dass das aufzuschmelzende Beschichtungsmaterial beim Aufschmelzen durch Einkopplung von Ultraschall in Schwingungen versetzt wird. Ebenso betrifft die Erfindung eine Vorrichtung zur Durchführung des Verfahrens.
摘要:
A powder or wire thermal spray gun (10), useful for spraying a low oxide coating of oxidizable material, comprises a nozzle member (54) with a nozzle face, and a gas cap (14) extending from the nozzle member (54) and having an inwardly facing cylindrical wall (86) defining a combustion chamber (82) with an open end (88) for propelling combustion products into the ambient atmosphere at supersonic velocity and an opposite end bounded by the nozzle face (89). An annular flow of a combustible mixture is injected form the nozzle member (54) coaxially into the combustion chamber (82) at a pressure therein sufficient to propel combustion products of the mixture from the open end (88) at supersonic velocity. A first annular flow of inert gas is injected adjacent to the cylindrical wall (86) radially outward of the annular flow of the combustible mixture. Heat fusible thermal spray material is fed from the nozzle member (54) into the combustion chamber (82) radially inward of the combustible mixture, whereby a supersonic spray stream containing the heat fusible material in finely divided form is propelled through the open end (88). A second annular flow of combustion gas is directed adjacently surrounding the spray stream forwardly from the open end (88). A third annular flow of inert gas is directed adjacently surrounding the second annular flow forwardly of the open end (88).
摘要:
A thermal spray gun (10), for spraying wire and powder simultaneously at high velocity to produce a dense and tenacious coating, comprises a nozzle (54) and a gas cap (14) extending from the nozzle. Combustible gas is injected from the nozzle coaxially into the combustion chamber (82) in the gas cap. An annular outer flow of pressurized air is injected into the chamber adjacent to the gas cap. Heat fusible wire (63) is fed axially from the nozzle into the combustion chamber. An annular inner flow of pressurized air is injected into the combustion chamber (82) adjacent to the wire (63). Powder in a carrier gas is fed annularly from the nozzle into the combustion chamber (82) coaxially between the combustible mixture and the inner flow, such that a spray stream containing the powder and the heat fusible material commingled in finely divided form is propelled through the open end.
摘要:
A supersonic flame spray apparatus (10) which comprises a body (12) which defines a bore, said bore having an inlet (20) to receive a feedstock and an inert carrier gas and an outlet the body further defining a converging throat (18) coaxially aligned and communicating with the bore outlet, the converging throat having a converging conical wall (16) facing and spaced from the bore outlet and having a throat outlet at the apex of the conical wall substantially coaxially aligned with the bore; the body further defining an annular fuel passage (32) surrounding the bore, the annular fuel passage having an inlet to receive a fuel and an outlet adjacent the bore outlet and communicating with the throat; the body also defining an annular oxidant gas passage (40) surrounding the fuel passage and having an inlet to receive an oxidant gas and an outlet adjacent the bore and fuel outlets communicating with the throat; and throat receiving the fuel and oxidant gas frm the annular passage outlets prior to mixing and the conical wall spaced sufficiently from the passage outlets to permit mixing and combustion of the fuel and oxidant gas within the throat, the combustion in the converging throat accelerating gaseous combustion products to a high velocity through the throat outlet at the apex of the conical wall coaxially aligned with the bore; and a barrel (14) being coaxially aligned with the bore and communicating with the throat outlet, the barrel having an opening to receive the gaseous combustion products and the feedstock and having an outlet discharging heated feedstock.