Abstract:
A thermal spray system (100) may include a thermal spray torch (110) configured to produce an emission (111) of material, at least one camera (121,123) configured to capture an image of the emission (111) of material emitted by the thermal spray torch (110), a diagnostic device (125) communicatively coupled to the at least one camera (121,123), and a controller (113) communicatively coupled to the diagnostic device. (125) The camera (121,123) may be configured to transmit an image of the emission (111) of material to a diagnostic device (125) that may be configured to determine a characteristic of the emission (111) of material based on the image. The diagnostic device (125) may transmit the characteristic to a controller (113) that may control a position of the thermal spray torch (110) based on the characteristic.
Abstract:
The present disclosure generally relates to systems, apparatus and methods of plasma spraying and plasma treatment of materials based on high specific energy molecular plasma gases that may be used to generate a selected plasma. The present disclosure is also relates to the design of plasma torches and plasma systems to optimize such methods.
Abstract:
A composite body that is spall resistant and comprises a substantially discontinuous cermet phase in a substantially continuous metal rich matrix phase. The composite body is typically bonded to a substrate to form a hardfacing on the substrate. The composite body exhibits ductile phase toughening with a strain to failure of at least about 2 percent, a modulus of elasticity of less than about 46 million pounds per square inch, and a density of less than about 7 grams per cubic centimeter. The metal rich matrix phase between the ceramic rich regions in the composite body has an average minimum span of about 0.5 to 8 microns to allow ductility in the composite body. The composite body has a Vicker's hardness number of greater than approximately 650. The discontinuous cermet phase is in the form of ceramic rich regions embedded within the composite body, and it includes ceramic particles and a cermet binder. The ceramic particles having a Moh's hardness of at least approximately 7.5, a modulus of elasticity of less than approximately 46 million pounds per square inch, and an average particle size of from about 0.1 to 10 microns. The ceramic rich regions exhibit high hardness as compared with the matrix phase.
Abstract:
The present invention provides a system for producing coatings on a substrate from a liquid feedstock. The system comprises an axial injection thermal spray torch and a liquid feedstock delivery means for delivering a controlled flow of liquid feedstock to the torch. The torch is provided with a convergent/divergent nozzle.
Abstract:
An improved design for a thermal spray gun includes an atomizer (70, 102), a combustion chamber (10, 104), an interconnector (30, 106), and a barrel (50, 108). Also included are methods for thermally spraying a substrate. One method for thermally spraying a substrate includes directing at least one fuel stream and at least one oxidant stream to a thermal spray gun with the improved design to form a thermal spray and directing the thermal spray against the surface to apply the coating.
Abstract:
An electric arc spraying system includes a spraying gun (37) for thermally spraying an inner surface of an object (8) such as a cylinder block by blasting compressed gas (43) substantially perpendicularly to the supplying direction of target wires (31a, 31b). The spraying gun (37) is rotated by a spraying gun rotation mechanism (34). The target wires (31a, 31b) are loaded in and supplied from wire supplying sources (32a, 32b). A wire feeder rotation mechanism (33) is provided for rotating the wire supplying sources (32a, 32b) synchronously with the spraying gun (37) in rotation. Wire feeders (38, 35a-35b) are provided at the spraying gun (37) or adjacent to the wire supplying sources (32a, 32b) for feeding the target wires (31a, 31b). Wire support cables (36a, 36b) are configured to guide the target wires (31a, 31b) from the wire supplying sources (32a, 32b) to the spraying gun (37).