摘要:
The invention includes a method for tracking multiple SKUs of ophthalmic devices in a manufacturing line, comprising the steps of: assembling first molding devices at least one of said first molding devices having an identification means; reading said identification means of said at least one of said first molding devices; forming first molded parts using said first molding devices; providing a plurality of carriers, said carriers having carrier indicators; transferring said first molded parts to at least one of said plurality of carriers; reading said carrier indicator of said at least one of said plurality of carriers carrying said first molded parts; and storing in machine-accessible memory the information associated with said identification means of said at least one of said first molding devices and the information associated with said carrier indicator carrying said first molded parts. An apparatus for implementing the method is also disclosed.
摘要:
A computer controlled engraving system having a non-volatile memory (40) loaded with error coefficients. The error coefficients represent previously experienced differences between computed cell configuration values and corresponding configuration values for cells actually engraved. Sets of error coefficients are tabulated and stored in the memory (40) along with associated setup parameters. Setup of the engraving system for a new job is swiftly accomplished by using values of the setup parameters to retrieve sets of approximate error coefficients, from which interpolated values are obtained. The interpolated values of the error coefficients then are used for calculating configuration control parameters such as AC gain, video gain and white offset.
摘要:
An automatic tool changing and verification system and method and system for switching engraving heads is shown. The tool changing method and system comprises a turret having a plurality of work holders for holding a plurality of replacement tools. Some of the work holders are empty for receiving a worn tool from an engraving head on the engraver. When it is desired to change a tool on the engraving head, an empty tool holder is indexed to a tool changing position opposite the engraving head whereupon the worn tool is transferred from the engraving head to the tool changer. Thereafter, the tool changer is indexed to position where a replacement tool is situated in opposed relationship with the engraving head. In the embodiment shown, the tool changer comprises a pneumatic system for causing the worn tools and replacement tools to be transferred between the engraving head and the tool changer. Other features of the invention comprise a tool verification routine for verifying that a tool on an engraving head is the correct tool and/or is not defective. Moreover, another aspect of the invention includes a engraving head turret having multiple engraving heads for indexing into engraving relationship with a cylinder to be engraved. The multiple-engraving head turret facilitates, for example, reducing the number of required tool changes.
摘要:
A computer controlled engraving system having a non-volatile memory (40) loaded with error coefficients. The error coefficients represent previously experienced differences between computed cell configuration values and corresponding configuration values for cells actually engraved. Sets of error coefficients are tabulated and stored in the memory (40) along with associated setup parameters. Setup of the engraving system for a new job is swiftly accomplished by using values of the setup parameters to retrieve sets of approximate error coefficients, from which interpolated values are obtained. The interpolated values of the error coefficients then are used for calculating configuration control parameters such as AC gain, video gain and white offset.
摘要:
A method of scheduling the production of multiple SKUs of ophthalmic devices using a plurality of molding devices for use in at least one manufacturing line which is capable of making multiple SKUs comprising: a) communicating to a scheduling program demand for different ophthalmic devices; b) communicating to said scheduling program the status of molding devices; c) scheduling by said scheduling program based on the information communicated to said scheduling program in steps a) and b) which of said molding devices are to be used in said at least one manufacturing line.
摘要:
A method of measuring a reference position of a tool (13, 135) which is fastened to a first holder (11, 133) of a machine tool (1, 131) relative to a workpiece (35, 145) which is to be manufactured by means of said tool (13, 135) and which is fastened to a second holder (33, 143) of the machine tool (1, 131). According to the invention, the tool (13, 135) provides a distinguishing mark (123, 159) on the workpiece (35, 145) in a predetermined reference position of the first holder (11, 133) relative to the second holder (33, 143). Subsequently, the distinguishing mark (123, 159) is detected by a sensor (109, 153), and the reference position of the tool (13, 133) relative to the workpiece (35, 145) is determined from a position of the first holder (11, 133) relative to the second holder (33, 143) in which the distinguishing mark (123, 159) is detected by the sensor (109, 153). During implementation of the method, the tool (13, 135) and the sensor (109, 153) are fastened in fixed, permanent positions relative to one another and relative to the first holder (11, 133). It is achieved thereby that the accuracy with which the reference position of the tool (13, 135) relative to the workpiece (35, 145) can be measured depends exclusively on the accuracy with which the first holder (11, 133) can be positioned relative to the second holder (33, 143), so that the accuracy with which the workpiece (35, 145) can be machined with the tool (13, 135) is not adversely affected by the accuracy with which the reference position of the tool (13, 135) relative to the workpiece (35, 145) is measurable. In a special embodiment of the machine tool (1, 131) according to the invention, the sensor (109, 153) is an optical sensor with a focusing error detector (119). In a further embodiment of a machine tool (1) according to the invention, the second holder (33) with the workpiece (35) is rotatable about a Z-axis, the first holder (11) with the tool (13) is displaceable parallel to an X-axis which is perpendicular to the Z-axis, and the distinguishing mark is a circular groove (123) in a surface (121) of the workpiece (35) which extends perpendicularly to the Z-axis.
摘要:
A computer controlled engraving system having a non-volatile memory (40) loaded with error coefficients. The error coefficients represent previously experienced differences between computed cell configuration values and corresponding configuration values for cells actually engraved. Sets of error coefficients are tabulated and stored in the memory (40) along with associated setup parameters. Setup of the engraving system for a new job is swiftly accomplished by using values of the setup parameters to retrieve sets of approximate error coefficients, from which interpolated values are obtained. The interpolated values of the error coefficients then are used for calculating configuration control parameters such as AC gain, video gain and white offset.
摘要:
A method of scheduling the production of multiple SKUs of ophthalmic devices using a plurality of molding devices for use in at least one manufacturing line which is capable of making multiple SKUs comprising:
a) communicating to a scheduling program demand for different ophthalmic devices; b) communicating to said scheduling program the status of molding devices; c) scheduling by said scheduling program based on the information communicated to said scheduling program in steps a) and b) which of said molding devices are to be used in said at least one maufacturing line.
摘要:
An error detection apparatus and method for use with engravers, suc has gravure engravers. An error value E corresponding to the difference between a set of predetermined setup parameters and actual measurement of a portion of an engraved area on the cylinder is determined. The error value E is then used to adjust the engraver to engrave an actual cut or etch in accordance with the set of predetermined setup parameters. Advantageously, an error detection and correction system is suitable for providing a closed-loop system for engraving a cylinder. The apparatus and method may be used during initial setup or during normal operation of the engraver. Other features include an autofocus routine to facilitate the autofocus procedure. Also, image processing is further enhanced by gap filling, discontinuity removal, and light calibration methods which may be used alone, in combination with each other, or in combination with the automatic focus system and/or automatic shoe system. Other embodiments of the invention illustrate the use of a polarizing element to polarize reflected light, as well as light directed to a surface of the cylinder prior to reflection, and the use of a light emitting diode (LED) for illuminating the surface of the cylinder. The features of the improved optic system facilitate reducing or eliminating image noise, such as glare, 'blooming', inconsistent illumination, and enhances the quality of the image captured by a CCD array associated with the camera used in the imager or imaging system.