摘要:
A production method for an anisotropic bonded magnet is provided which can improve the productivity for annular anisotropic bonded magnets and reduce the cost thereof. The production method for an anisotropic bonded magnet according to the present invention comprises: an alignment step that applies, from aligning magnetic pole bodies (13, 14) which include an even number of permanent magnets arranged uniformly around the outer periphery of an annular cavity (c) filled with magnetic raw material, aligning magnetic fields to cause rare-earth anisotropic magnet powder to be semi-radially aligned; a molding step that compressively molds the semi-radially aligned magnet raw material to obtain an annular compact; and a discharging step that discharges the compact from the annular cavity, and is characterized by further comprising a demagnetizing step that causes the aligning magnetic pole bodies to relatively move only in circumferential direction with respect to the compact after the molding step thereby to apply demagnetization magnetic fields to the compact, wherein the demagnetization magnetic fields are applied from the aligning magnetic pole bodies with opposite poles to those during the alignment step, and the demagnetization magnetic fields are in directions for cancelling the magnetization of the compact caused by the aligning magnetic fields. This allows considerable number of anisotropic bonded magnets to be produced in a short time.
摘要:
A production method is provided which can efficiently produce a case-integrated bonded magnet wherein a tubular bonded magnet and a tubular case are strongly pressure-bonded. The production method for a case-integrated bonded magnet according to the present invention comprises: a filling step that fills a tubular cavity with a magnet raw material, the magnet raw material including one or more types of rare-earth magnet powder and a thermosetting resin to be a binder; a heating/molding step that heats the magnet raw material to cause the thermosetting resin to be in softened state or molten state while compressively molding the magnet raw material to obtain a tubular compact; a discharging/press-fitting step that discharges the tubular compact from the tubular cavity while press-fitting the tubular compact into a metal tubular case having an inner peripheral surface coaxial with the tubular cavity; and a heat-curing step that heats the tubular compact with the tubular case to cure the thermosetting resin. The tubular compact press-fitted into the tubular case is thermally cured thereby causing the tubular compact to transform to a tubular bonded magnet, which expands due to heat more than expected. As a result, a case-integrated bonded magnet is obtained in which the tubular case and the tubular bonded magnet are strongly pressure-bonded.
摘要:
The anisotropic rare earth magnet powder of the present invention includes powder particles having R 2 TM 14 B 1 -type crystals of a tetragonal compound of a rare earth element (R), boron (B), and a transition element (TM) having an average crystal grain diameter of 0.05 to 1 µm, and enveloping layers containing at least a rare earth element (R') and copper (Cu) and enveloping surfaces of the crystals. Owing to the presence of the enveloping layers, coercivity of the anisotropic rare earth magnet powder can be remarkably enhanced without using a scarce element such as Ga and Dy.
摘要:
The present invention relates to surface-treated rare earth-based magnetic particles comprising rare-earth-based magnetic particles, a first coating layer comprising a phosphoric acid compound which is formed on a surface of the respective magnetic particles and a second coating layer in the form of a composite coating film comprising a silicon compound and a phosphoric acid compound which is formed on a surface of the first coating layer, wherein an amount of Fe eluted from the rare earth-based magnetic particles is not more than 10 mg/L; a resin composition for bonded magnets comprising the above surface-treated rare earth-based magnetic particles and a resin; and a bonded magnet comprising the above surface-treated rare earth-based magnetic particles.
摘要:
A method of making a magnetically anisotropic magnet powder according to the present invention includes the steps of preparing a master alloy by cooling a rare-earth-iron-boron based molten alloy and subjecting the master alloy to an HDDR process. The step of preparing the master alloy includes the step of forming a solidified alloy layer, including a plurality of R2Fe14B-type crystals (where R is at least one element selected from the group consisting of the rare-earth elements and yttrium) in which rare-earth-rich phases are dispersed, by cooling the molten alloy through contact with a cooling member.