摘要:
An internal combustion engine is provided, which includes an engine body provided with a cylinder and a piston reciprocatably accommodated in the cylinder, a crankshaft that converts reciprocating movement of the piston into rotational movement, and a bearing member pivotally supporting the crankshaft via lubricating oil. The crankshaft includes a crank journal pivotally supported by the bearing member, and a counterweight extending radially outward from an axial end part of the crank journal. The crank journal has a recess formed in a part thereof corresponding to the extended position of the counterweight, the recess being depressed radially inwardly. The recess is deeper at the axial end part of the crank journal than an axial center part.
摘要:
Lager umfassend eine Lagerschale (2) und einen Lagerzapfen (1, 11, 12) mit einer Rotationsachse (X), wobei der Lagerzapfen (1, 11, 12) um die Rotationsachse (X) rotierbar in der Lagerschale (2) angeordnet ist. Der Lagerzapfen (1, 11, 12) ist besitz derart eine asymmetrische Schwächung (3) in Bezug auf seine Rotationsachse (X), dass der Lagerzapfen (1, 11, 12) durch Einwirkung einer in Richtung der Lagerschale (2) wirkenden äusseren Kraft (F) deformierbar ist, sodass eine effektive Kraftfläche zwischen der Lagerschale (2) und dem Lagerzapfen (1, 11, 12) über die Deformation des Lagerzapfens (1, 11, 12) vergrösserbar ist.
摘要:
Provided is a production method, including a first preforming process for obtaining a first preform from a billet, a second preforming process for obtaining a second preform from the first preform, a final preforming process for obtaining a final preform from the second preform, and a finish forging process for forming the final preform into a finishing dimension of the forged crankshaft by die forging. In the first preforming process, regions to be a pin and a journal are pressed respectively from a direction perpendicular to an axial direction of the billet, thus reducing cross sectional areas of each region and forming a plurality of flat parts. In the second preforming process, the first preform is pressed in the pressing direction, which is a direction perpendicular to decentering direction of a region to be a second pin. In the final preforming process, the second preform is pressed from a direction perpendicular to an axial direction of the second preform, and further a region to be a counterweight and a region to be a crank arm integrally including a counterweight are pressed in the axial direction of the second preform.
摘要:
Provided is a production method, including a first preforming process for obtaining a first preform from a billet, a second preforming process for obtaining a second preform from the first preform, a final preforming process for obtaining a final preform from the second preform, and a finish forging process for forming the final preform into a finishing dimension of the crankshaft by die forging. In the first preforming process, regions to be a pin and a journal are pressed respectively from a direction perpendicular to an axial direction of the billet, thus reducing cross sectional areas of each region and forming a plurality of flat parts. In the second preforming process, the first preform is pressed in the pressing direction, which is a width direction of the flat parts. In the final preforming process, the second preform is pressed from a direction perpendicular to an axial direction of the second preform, and further a region to be a counterweight and a region to be a crank arm integrally including a counterweight are pressed in the axial direction of the second preform.
摘要:
A crankshaft includes journals (J) that define a central axis of rotation, crank pins (P) that are eccentric with respect to the journals (J), and crank arms (A) connecting the journals (J) and the crank pins (P). A load due to combustion pressure is applied to each of the crank pins (P) via a connecting rod in a direction from the axis of a piston pin to the axis of the crank pin (P). Each of the crank arms (A) includes a recess (10) in a surface adjacent to the journal (J), in a region inward of a peripheral region (11) along the edge of the surface. The recess (10) extends along the peripheral region (11), and is asymmetric with respect to a crank arm centerline (Ac) connecting the axis of the crank pin (P) to the axis of the journal (J). Each of the crank arms (A) has a maximum flexural rigidity at a point of time when the load onto the crank pin (P) due to the combustion pressure reaches a maximum. The crankshaft has a reduced weight and an increased torsional rigidity in combination with an increased flexural rigidity.
摘要:
A method for producing a forged crankshaft includes a die forging step, a trimming step, and an excess projecting portion bending step. The die forging step forms a finish forged blank with flash, the finish forged blank including a shape of the crankshaft, in which crank arms (A) have excess projecting portions (Aaa, Aba) at outer peripheries of side portions (Aa, Ab) thereof near a crank pin (P), the excess projecting portions projecting from the outer peripheries. The trimming step removes the flash from the finish forged blank formed in the die forging step. The excess projecting portion bending step bends the excess projecting portions (Aaa, Aba) of the crank arms toward a journal (J)-side surface of the crank arm (A) by inserting a first die (10) having a U-shape from a direction of eccentricity of the crank pin (P) to the crankshaft obtained by removing the flash in the trimming step. With this method, it is possible to conveniently produce a forged crankshaft having reduced weight in combination with sufficient stiffness.
摘要:
A method for producing a forged crankshaft includes: a preforming step of forming a preformed blank (31) with no flash, the preformed blank including a shape of the crankshaft, wherein the crank arm have excess projecting portions (Aaa, Aba) at an outer peripheries of side portions of the crank arm (A) near the crank pin (P); a die forging step of forming a forged blank with flash (32) by pressing the preformed blank (31) with a pair of first dies; and a trimming step of removing the flash (32a) from the forged blank (32). In the die forging step, while a second die (20) is abutted against a journal (J)-side surface of the crank arm (A) and holds the surface, the excess projecting portions (Aaa, Aba) of the crank arm (A) are deformed by the first dies so as to increase the side portions (Aa, Ab) of the crank arm (A) in thickness. This allows for a simple and higher-yield production process of a forged crankshaft having reduced weight and sufficient stiffness.
摘要:
In a forming apparatus, movable journal dies (10U, 10B) and stationary journal dies (9U, 9B) hold and retain rough journal portions (Ja) of a preform blank (4) therebetween, and movable crank pin dies (12) contact rough crank pin portions (Pa) thereof, and in this state, the movable journal dies (10U, 10B) and the movable crank pin dies (12) are moved axially toward the stationary journal dies (9U, 9b) and the movable crank pin dies (12) are moved in a direction perpendicular to an axial direction. With this, rough arm portions (Aa) are axially compressed to reduce their thickness to that of arms of a forged crankshaft, and the rough crank pin portions (Pa) are pressed in the direction perpendicular to the axial direction to increase an amount of eccentricity to that of the crank pins of the forged crankshaft.
摘要:
[Object] To provide a structure of a crankshaft for an internal combustion engine capable of improving the durability of the crankshaft by facilitating stress relaxation to avoid stress concentration as much as possible. [Solving Means] Provided is a structure of a crankshaft (20) for an internal combustion engine, the crankshaft (20) being an integrated crankshaft (20) in which a thrust receiving surface (21s) is formed on each of crank arm parts (21a) around the root of a crankpin (23) in an annularly protruding manner to restrict axial movement of a connecting rod (8F, 8R). In the structure, a recessed portion (G) is formed in each of the facing surfaces of facing crank webs (21) at a position near a corner portion (A) continuing from the crankpin (23) to the crank arm part (21a), the position being so close to the crankpin (23) that part of the thrust receiving surface (21s) is cut away.