Abstract:
PROBLEM TO BE SOLVED: To provide a multi-layer welding method and a multi-layer automatic welding apparatus suitable for obtaining excellent welding of full penetration having no defect for a work to be welded for a bevel coupling having a decrease in dimensional accuracy such as a gap change and meandering of a welding line. SOLUTION: A plurality of mean currents by a pulse welding waveform to transfer one droplet in one pulse of a high current and by a gap width range to be outputted in a root run and other mean currents in a filled layer and a finish layer are set. In the root run, the mean current and the mean voltage corresponding to the gap width are increased/decreased in a stepped manner and outputted based on detection information on the gap width of a groove part and the positional deviation of the groove center in the right-to-left and vertical directions, and condition parameters such as the welding area, the welding speed, and the weaving width related to the gap width are calculated and increased/decreased to correct the positional deviation of a torch in the right and left direction and the vertical direction of the weld line. COPYRIGHT: (C)2004,JPO
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a hollow member excellent in a forming precision in manufacturing the hollow member from a plate material by press working with using a core die. SOLUTION: Using a stock 1 preformed by primary working, a core die 2 is mounted to the stock 1 on a stage 6, the stock 1 is wound on the core die 2 being pressed by a rubber die or a rubber die/metal die from left/right. At this time, in order not to generate a positional deviation to the core die, the stock is worked while applying a load to the protrusions 2a arranged both ends of the core die 2.
Abstract:
PROBLEM TO BE SOLVED: To provide a flexible core rod capable of keeping a predetermined shape during the pressing and being easily pulled out after the pressing when a hollow member of a three-dimensional curved surface is pressed from a plate. SOLUTION: The flexible core rod 1 is obtained by alternately arranging split metallic rods 2a and split elastic bodies 2b such as rubber, and connecting them to each other by using a wire 3a or the like so as not to be separate from each other.
Abstract:
PROBLEM TO BE SOLVED: To efficiently form a complicated shape by forming a part of a wall around a retainer of a drive punch, appropriately arranging the drive punch, and controlling the distribution of the reaction force of a female die to reduce the working force. SOLUTION: In order to efficiently form a dimple 2a of a male die 2, a rubber die 3 is pressed from a part close to a working part using a drive punch 6 and a stock 1 is formed in the shape of the dimple 2a. That is, the drive punch 6 close to the dimple 2a is elevated to locally increase the forming force of a rubber in the vicinity of a non-formed part of the stock 1. The forming force in the vicinity of the non-formed part of the stock 1 is locally increased by the effect of the drive punch 6, and the rubber can be formed. The rubber die 3 is stored in a retainer 4, the stock is set on the rubber die 3, the stock 1 is pressed by a male die 2, and wrinkles generated in the stock is suppressed by a wrinkle suppressor 5. A part of the wall around the retainer is formed by the drive punch 6.
Abstract:
PURPOSE: To precisely form a special cross-section tube by bending with loading an internal pressure in a tube-like blank in which the circumferential length of each cross-section orthogonal to the axial direction is made almost the same as the circumferential length of corresponding each cross-section tube after forming. CONSTITUTION: A blank circular tube 1 is set on a lower dies 3a, 3b and a lower holder 4b, and the blank circular tube 1 is fixed by lowering an upper holder 4a. The end part of the blank circular tube 1 is flared by advancing seal cylinders 5a, 5b, and the inside of circular tube is sealed by pressing seal members 5a, 5b at the same time. A liquid as a pressure medium is supplied inside the circular tube, filled and an air vent valve 11 is closed, further the liquid is supplied and a prescribed internal pressure is loaded inside the circular tube 1. Next, an upper die 2 is lowered and the load is applied, while the blank circular tube 1 is bent, each cross-section is formed into a special shape, and further the internal pressure is raised. In this time, the circumferential length of each cross-section orthogonal to the axial direction of the blank circular tube 1 is made essentially the same as the circumferential length of corresponding each cross-section of the special cross-section tube after forming.
Abstract:
PURPOSE:To perform pin drawing-out work simply and highly efficiently by fixing a centering jig of a pneumatic pin drawing-out device on the rotor side, and drawing out a lock pin by impact force of a head pin of an air cylinder. CONSTITUTION:A pin drawing-out device consists of a large pin drawing-out device 11a, a positioning jig 13a, a reaction force absorber 12a, a compressor 15, and a control device 14. When a locking pin 2c for fixing a final stage moving blade 3a to a final stage disc 2a is drawn out, the positioning jig 13a positions the center of the locking pin 2c to be aligned with the center of a head pin of the large pin drawing-out device 11a. The medium for operating the large pin drawing-out device 11a is air, which is delivered from the compressor 15. The control device 14 regulate the pressure of compressed air according to the hardness of the locking pin to adjust striking force. Thus, since no striking flaws occur on the rotor material around a pin hole, the pin drawing-out work can be performed safely and easily, and the work safety can also be ensured.
Abstract:
PURPOSE:To develop composite material having high damping capacity and superior corrosion resistance, workability and adhesive property, by plating molten Zn-Al eutectoid alloy to surface of iron member, then cooling said member under a specified condition. CONSTITUTION:Surface of steel sheet is blasting treated, then degreased by aqueous NaOH soln., further neutralized by HCl and washed. Next, flux composed of ZnCl2 and NH4Cl is coated thereon by uniform thickness, said sheet is preheated to 450-550 deg.C, then passed through molten bath of Zn-Al eutectoicd alloy and molten plated. The plated layer is air cooled to temp. of boundary line between mixed phase of alpha phase + liquid phase and alpha phase in equilibrium diagram, then water cooled. Grain diameter of Zn-Al eutectoid alloy in plated layer is refined and iron member such as steel sheet covered with Zn-Al eutectoid alloy layer superior in adhesive property, workability, corrosion resistance is manufactured.
Abstract:
PROBLEM TO BE SOLVED: To provide a device for thickening formation that can reduce man-hours while controlling an occurrence of buckling, and to provide a method for thickening formation.SOLUTION: The device for thickening formation allows a compressing force imparting mechanism 10 to impart a compressing force in a pipe stock axial direction to a pipe stock 2 in which a part subjected to formation is heated and causes the part subjected to formation to plastically flow while controlling the part by an inner mold 7 and outer molds 9a-9d to perform thickening formation of the part. The device for thickening formation includes: temperature sensors 39a, 40a-39h, 40h for detecting an actual temperature distribution in the pipe stock axial direction in the part subjected to formation of the pipe stock 2; and a temperature control unit 41 storing a target temperature distribution that is a target temperature distribution in the pipe stock axial direction in the part subjected to formation of the pipe stock 2 and is preset so that a target temperature of a central region in the pipe stock axial direction in the part subjected to formation of the pipe stock 2 is controlled lower than target temperatures on both ends in the pipe stock axial direction in the part subjected to formation of the pipe stock 2, and controlling the temperature so that the actual temperature distribution closes to the target temperature distribution before and during the thickening formation of the part subjected to formation of the pipe stock 2.
Abstract:
PROBLEM TO BE SOLVED: To provide a control device for welding which detects the positional slippage of each bevel of intermittent weld zones before commencing welding and automatically traces a laser beam welding torch to a specific position according to the information on the detection of the positional slippage. SOLUTION: The invented control device is equipped with a light projecting means 4, a height detector 6, a two-dimensional light receiving means 5, an image processing device 15 and a torch position controlling means 19. The light projecting means 4 irradiates light to the bevel of a portion to be welded. The height detector 6 detects the height of the portion to be welded. The two-dimensional light receiving means 5 images portions subjected to trial welding by the laser beam welding torch 1, and the bevel. The image processing device 15 processes images captured from the two-dimensional light receiving means 5. The torch position controlling means 19 controls the position of the laser beam welding torch 1 which welds the portion to be welded according to the information on the positional slippage output from the image processing device 15. COPYRIGHT: (C)2006,JPO&NCIPI