公开(公告)号：JP2017077578A

公开(公告)日：2017-04-27

申请号：JP2015207363

申请日：2015-10-21

Applicant: トヨタ自動車株式会社 ,  Toyota Motor Corp

Inventor： IWATANI SHINGO ,  ISHIKAWA YOSHIMUNE ,  SATO AKIO

IPC: B23K26/342 ,  B23K26/21 ,  F02F1/42

Abstract: 【課題】肉盛層における穴状欠陥の発生を抑制することができるレーザ肉盛方法を提供する。【解決手段】本発明の一態様に係るレーザ肉盛方法は、シリンダヘッド粗形材90において、ポートの燃焼室側開口端91に円環状のザグリ溝92を形成する工程と、レーザ出射孔119と同軸に形成された、複数の領域に仕切られた円環状の吐出孔117から金属粉53を供給しつつ、レーザ出射孔119からレーザビームを照射してザグリ溝92にバルブシート用の肉盛層93を順次形成する工程と、を備えたレーザ肉盛方法であって、肉盛層を順次形成する工程において、ザグリ溝92に沿ってレーザビームを進行させて肉盛層93を形成する際、前記複数の領域のうち、レーザビームの進行方向前方に位置する領域のみから金属粉53を供給する。【選択図】図14

公开(公告)号：JP2013211371A

公开(公告)日：2013-10-10

申请号：JP2012079849

申请日：2012-03-30

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： NOMIZO FUMIO ,  KIYONO YOSHIAKI ,  UENO YASUHIRO ,  NAGASE TAKASHI ,  SATO AKIO

IPC: H01F37/00 ,  H01F27/24 ,  H01F27/255

Abstract: PROBLEM TO BE SOLVED: To provide a technique for improving strength of jointing resin filled in a gap and a core while restraining an eddy current in a reactor having a split core.SOLUTION: A reactor 100 disclosed in this specification comprises a core and a coil 8. The core is split into at least two partial cores 2a, 2b. At least the two partial cores 2a, 2b are opposed to each other across a gap, and end faces of the partial cores 2a, 2b faced to the gap are coated with resin 42. The coil 8 is wound around the core. Plural dot-like bumps, or linear grooves not crossing with the other grooves are formed on the end faces of the partial cores 2a, 2b. By forming the plural bumps or grooves, the resin 42 enters into the bumps or grooves, so as to improve strength of jointing the resin 42 and the end faces of the metallic partial cores 2a, 2b. Even when the bumps or grooves are conducted, a conduction face is limited to a dot-like or linear range, and therefore, an eddy current can be restrained.

Abstract translation: 要解决的问题：提供一种用于提高填充在间隙和芯中的接合树脂的强度的技术，同时在具有分裂芯的反应器中抑制涡流。解决方案：本说明书中公开的反应器100包括芯和线圈 芯分成至少两个部分芯2a，2b。 至少两个部分芯部2a，2b跨越间隙彼此相对，并且面对间隙的部分芯部2a，2b的端面涂覆有树脂42.线圈8缠绕在芯部上。 在部分芯2a，2b的端面上形成有多个点状凸起，或与其他槽不交叉的直线槽。 通过形成多个凸起或凹槽，树脂42进入凸起或凹槽，以提高树脂42和金属部分芯2a，2b的端面的接合强度。 即使在凸起或凹槽被导通的情况下，也可以将导电面限制为点状或线状范围，因此能够抑制涡流。

公开(公告)号：JP2009184003A

公开(公告)日：2009-08-20

申请号：JP2008029246

申请日：2008-02-08

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： SATO AKIO ,  YANAKA KOHEI ,  SUZUKI HIROYUKI

IPC: B23K26/38 ,  B23K26/00 ,  F02M61/18

Abstract: PROBLEM TO BE SOLVED: To provide a laser beam machining method in which a back wall can be repaired during laser beam machining, to provide a manufacturing method of a fuel injection valve using this laser beam machining method, and to provide a laser beam machining apparatus and the fuel injection valve. SOLUTION: When a laser beam L1 is emitted to an outer wall machining part 21a of a nozzle 11 to penetrate from the outer wall machining part 21a through an inner wall machining part 21b, supply of a powdery repair material P starts from a supply nozzle 31 into the nozzle 11. The laser beam L2, which is emitted into the nozzle 11 by passing through the through-hole 21 formed from the outer wall machining part 21a of the nozzle 11 to the inner wall machining part 21b, is emitted to the opposite part 22a of the inner wall facing the through-hole 21 of the inner wall in the nozzle 11 to cause a scratch 22. The scratch 22 is repaired by the emission of the laser beam L2 to the opposite part 22a of the inner wall and by the supply of the repair material P. COPYRIGHT: (C)2009,JPO&INPIT

Abstract translation: 要解决的问题：提供一种激光束加工方法，其中可以在激光束加工期间修复后壁，以提供使用该激光束加工方法的燃料喷射阀的制造方法，并提供激光 梁加工装置和燃料喷射阀。 解决方案：当激光束L1通过内壁加工部分21b从喷嘴11的外壁加工部分21a喷射到外壁加工部分21a时，粉末修复材料P的供应从 将喷嘴31供给到喷嘴11中。通过从喷嘴11的外壁加工部21a形成的通孔21向内壁加工部21b喷射到喷嘴11内的激光束L2被排出 到面向喷嘴11内壁的通孔21的内壁的相对部分22a，引起划痕22.划痕22通过激光束L2的发射被修复到内部的相对部分22a 墙壁和修理材料的供应P.版权所有（C）2009，JPO＆INPIT

公开(公告)号：JP2009178725A

公开(公告)日：2009-08-13

申请号：JP2008018220

申请日：2008-01-29

Applicant: Sunx Ltd ,  Toyota Motor Corp ,  サンクス株式会社 ,  トヨタ自動車株式会社

Inventor： KOMIYA TOMONORI ,  KUNO HIROHIKO ,  SATO AKIO ,  SUZUKI HIROYUKI

IPC: B23K26/073 ,  B23K26/06

Abstract: PROBLEM TO BE SOLVED: To provide a laser beam machining apparatus and method in which spherical aberration of a convergent lens can be suppressed small while a laser beam is efficiently used. SOLUTION: The laser beam machining apparatus 10 includes a lens unit 20 as a laser shaping means in which laser beams L are shaped annularly around the optical axis A by refracting all the laser beams L from a laser light source 12. The annular laser C shaped by the lens unit 20 is focused at one point by a convergent lens 23, with machining performed on a workpiece W. COPYRIGHT: (C)2009,JPO&INPIT

Abstract translation: 要解决的问题：提供一种激光束加工装置和方法，其中在有效地使用激光束的同时可以抑制会聚透镜的球面像差。 解决方案：激光束加工装置10包括作为激光成形装置的透镜单元20，其中激光束L通过从激光源12折射所有激光束L而围绕光轴A环形地形状。环形 通过透镜单元20形成的激光C由聚光透镜23聚焦在一个点上，在工件W上进行加工。（C）2009，JPO和INPIT

公开(公告)号：JP2009129988A

公开(公告)日：2009-06-11

申请号：JP2007300861

申请日：2007-11-20

Applicant: Hitachi Cable Ltd ,  Toyota Central R&D Labs Inc ,  Toyota Gakuen ,  Toyota Motor Corp ,  トヨタ自動車株式会社 ,  学校法人トヨタ学園 ,  日立電線株式会社 ,  株式会社豊田中央研究所

Inventor： KOJIMA MASATSUGU ,  YO HEI ,  OSONO KAZUMASA ,  HONGO AKISHI ,  SATO AKIO ,  YANAKA KOHEI ,  HASEGAWA KAZUO ,  INOUE DAISUKE ,  ITO HIROSHI ,  ICHIKAWA TADASHI ,  SAITO KAZUYA

IPC: H01S3/06 ,  G02B6/02 ,  G02B6/04 ,  H01S3/094

CPC classification number: H01S3/06708 ,  H01S3/06745 ,  H01S3/094003 ,  H01S3/0941

Abstract: PROBLEM TO BE SOLVED: To provide an optical fiber laser capable of highly efficiently conducting a side excitation of a double clad fiber. SOLUTION: The optical fiber laser includes an optical fiber 21 having clads 23 in the periphery of a core 22 with rare-earth element added, and an excitation light source for entering the excitation light from the side surface of the optical fiber 21. The optical fiber 21 has a concavo-convex shape along the outer circumferential part of the clad 23 in a longitudinal direction, and the clads 23 are winded and focussed as their sides mutually contact. COPYRIGHT: (C)2009,JPO&INPIT

Abstract translation: 要解决的问题：提供能够高效率地进行双包层​​光纤的侧激发的光纤激光器。 解决方案：光纤激光器包括在添加有稀土元素的芯22的周围具有包层23的光纤21和用于从光纤21的侧表面输入激发光的激发光源 光纤21沿着包层23的长度方向的外周部具有凹凸形状，并且当它们的侧面相互接触时，包层23卷绕并聚焦。 版权所有（C）2009，JPO＆INPIT

公开(公告)号：JP2009006335A

公开(公告)日：2009-01-15

申请号：JP2007167704

申请日：2007-06-26

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： KAWASAKI MINORU ,  SATO AKIO ,  KIDERA KENJI ,  OKADA YUSUKE

IPC: B23K26/34 ,  B23K26/42 ,  B23K37/00

Abstract: PROBLEM TO BE SOLVED: To provide a cladding method and apparatus that, in a pre-treatment of cladding process, eliminate liquid such as oils and water infiltrated deep into a workpiece by capillary phenomenon and that prevent defects such as a gas defect or a crack into a cladding layer, without employing complicated equipment or method.
SOLUTION: Before a cladding process 40 in which each valve seat of a cylinder head is overlaid by irradiation of a laser beam, a drying process 30 is provided in which the cylinder head is dried inside by leaving it in the air for a time (15 minutes or longer) required for evaporating the liquid infiltrated inside. As a result, the liquid infiltrated deep into the cylinder head by capillary phenomenon can be eliminated, thereby preventing the defects such as a gas defect or a crack into the cladding layer.
COPYRIGHT: (C)2009,JPO&INPIT

Abstract translation: 要解决的问题：提供一种在包层处理的预处理中，通过毛细管现象消除油和水深深渗入工件中的液体并防止诸如气体缺陷的缺陷的包层方法和装置 或裂缝进入包层，而不需要采用复杂的设备或方法。 解决方案：在通过照射激光束将气缸盖的每个阀座重叠的包覆过程40之前，提供干燥过程30，其中气缸盖通过将其留在空气中而被干燥 蒸发渗透到里面的液体所需的时间（15分钟或更长）。 结果，可以消除通过毛细管现象深入到气缸盖中的液体，从而防止诸如气体缺陷或裂纹的缺陷到包层中。 版权所有（C）2009，JPO＆INPIT

公开(公告)号：JP2007099454A

公开(公告)日：2007-04-19

申请号：JP2005291836

申请日：2005-10-05

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： SATO AKIO

IPC: B65G61/00 ,  G06Q10/08 ,  G06Q50/00 ,  G06Q50/28

Abstract: PROBLEM TO BE SOLVED: To provide a reliable system for controlling incidental material for article transportation capable of preventing a trouble in article transportation due to stock shortage of the incidental material for article transportation, while restricting costs and labor when introducing the same. SOLUTION: The system 100 for controlling incidental material for article transportation is provided with a data base 21, planned arrival/delivery number input means 31, 32, 33 and 34 to input the number of planned arrival and the number of planned delivery of the incidental material for article transportation in each of stations to a database 21, an estimated number of stock computing means for computing the estimated number of stock of the incidental material for article transportation in each of the stations, a stock shortage occurrence estimating means for estimating existence of stock shortage of the incidental material for article transportation in each of the stations, an estimated number of stock shortage computing means for computing the estimated number of stock shortage of the incidental material for article transportation in the stock shortage estimated station, a stock transportation possible station detecting means for detecting a stock transportation possible station, and an informing means for informing the stock transportation possible station so as to transport excessive incidental material for article transportation to the stock shortage estimated station. COPYRIGHT: (C)2007,JPO&INPIT

Abstract translation: 要解决的问题：提供一种可靠的系统，用于控制用于物品运输的附带材料，其能够防止由于物品运输的附带材料的库存不足而导致的物品运输中的麻烦，同时在引入时限制成本和劳动。

解决方案：用于控制物品运输的附带材料的系统100具有数据库21，计划到达/交货数量输入装置31,32,33和34，以输入计划到达数量和计划送货数量 每个车站的物品运输的附带材料到数据库21，用于计算每个站中的物品运输的附带材料的估计库存的估计数量的估计数量的库存计算装置，用于 估计每个车站的物品运输的附带材料的库存短缺的存在，估计数量的库存短缺计算装置，用于计算在库存不足估计站中物品运输的附带材料的库存短缺的估计数量，库存 用于检测库存运输可能站的运输可能站检测装置， 以及用于通知库存运输站的通知手段，以便将用于物品运输的过量附带材料运送到库存不足估计站。 版权所有（C）2007，JPO＆INPIT

公开(公告)号：JP2006326640A

公开(公告)日：2006-12-07

申请号：JP2005153779

申请日：2005-05-26

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： MIKATA HIROSHIGE ,  SANPEI KAZUHISA ,  TEJIMA HIDEKI ,  SATO AKIO ,  IKEDA GOJI

IPC: B23K26/20 ,  B23K26/06 ,  B23K26/067 ,  H01S3/00

Abstract: PROBLEM TO BE SOLVED: To solve the problem of a defect in blow holes generated by the ionization of nitrogen in the air even in the case remote welding is performed using a laser beam having a long focus. SOLUTION: A laser beam 7 introduced from a laser oscillator 3 is emitted to the surface of the part to be welded by a scanning means 5. In this case, the laser beam 7 is branched into the first branched beam 8 and the second branched beam 9, and further, the first branched beam 8 and the second branched beam 9 are condensed on the same emitting position, and are emitted. As the penetration quantity required for welding is secured, the energy density of the laser beam passing through the atmosphere in the upper part of a molten pond 13 is reduced, so as to suppress the electrolytic dissociation of nitrogen. COPYRIGHT: (C)2007,JPO&INPIT

Abstract translation: 要解决的问题：为了解决通过使用长焦点的激光进行远程焊接的情况下，通过空气中的氮的电离产生的吹气孔的缺陷的问题。 解决方案：从激光振荡器3引入的激光束7通过扫描装置5发射到被焊接部分的表面。在这种情况下，激光束7分支到第一分支光束8中，并且 第二分支光束9，此外，第一分支光束8和第二分支光束9在相同的发射位置被聚集，并被发射。 由于确保了焊接所需的渗透量，所以通过熔池13上部的气氛的激光束的能量密度降低，以抑制氮的电解离解。 版权所有（C）2007，JPO＆INPIT

公开(公告)号：JP2006066664A

公开(公告)日：2006-03-09

申请号：JP2004247770

申请日：2004-08-27

Applicant: Toyota Central Res & Dev Lab Inc ,  Toyota Motor Corp ,  トヨタ自動車株式会社 ,  株式会社豊田中央研究所

Inventor： SATO AKIO ,  SANPEI KAZUHISA ,  INOUE DAISUKE ,  ITO KENJI ,  KACHI TORU ,  ITO HIROSHI

IPC: H01S5/024

Abstract: PROBLEM TO BE SOLVED: To cool a surface emitting laser device intensively, using an inexpensive material, to reduce heat resistance and improve light-emitting efficiency to enable the device to make large output.
SOLUTION: The double-side cooling surface emitting laser device has a surface emitting semiconductor laser element 102 which is in contact with an electrode on the laser-emitting side, the electrode having apertures 101 having a shape almost equal to or slightly larger than the section of emitted laser beams, and is in contact with a radiation board 104 on the non-laser-emitting side.
COPYRIGHT: (C)2006,JPO&NCIPI

Abstract translation: 要解决的问题：为了降低耐热性和提高发光效率，为了使器件能够实现大的输出，为了冷却表面发射激光器件，使用便宜的材料来冷却表面发射激光器件。 解决方案：双面冷却表面发射激光器件具有与激光发射侧的电极接触的表面发射半导体激光元件102，电极具有孔101，其形状几乎等于或稍大 比发射的激光束的部分，并且与非激光发射侧的辐射板104接触。 版权所有（C）2006，JPO＆NCIPI

公开(公告)号：JP2005277080A

公开(公告)日：2005-10-06

申请号：JP2004087746

申请日：2004-03-24

Applicant: Toyota Central Res & Dev Lab Inc ,  Toyota Motor Corp ,  トヨタ自動車株式会社 ,  株式会社豊田中央研究所

Inventor： INOUE DAISUKE ,  ITO KENJI ,  KACHI TORU ,  ITO HIROSHI ,  SANPEI KAZUHISA ,  SATO AKIO

IPC: H01S5/187

Abstract: PROBLEM TO BE SOLVED: To solve a problem that the direction of a polarized wave of an ejected laser beam is not settled in a surface-emitting semiconductor laser utilizing a diffraction grating.
SOLUTION: The surface-emitting semiconductor laser device is provided with a lamination structure wherein an active layer 26 is formed between a pair of a lower clad layer 24 and an upper clad layer 28. The diffraction grating 32 is formed on the upper clad layer 28. The diffraction grating 32 is has a bearing range constituted of the diffraction grating 32 in which a distance from a center to the diffraction grating 32 is uniform. Further, the diffraction grating 32 has the other bearing range having a distance (the diffraction grating is not formed, and therefore, the distance is substantially infinity) different from the uniform distance. The bearing range is a region 32a wherein ring opening regions of a plurality of the diffraction gratings 32 coincide along the peripheral direction from the center of the diffraction gratings 32.
COPYRIGHT: (C)2006,JPO&NCIPI

Abstract translation: 要解决的问题：为了解决使用衍射光栅的喷射激光束的偏振波的方向没有落在表面发射半导体激光器中的问题。 解决方案：表面发射半导体激光器件设置有层叠结构，其中在一对下包层24和上覆层28之间形成有源层26.衍射光栅32形成在上层 衍射光栅32具有由衍射光栅32构成的轴承范围，其中从中心到衍射光栅32的距离是均匀的。 此外，衍射光栅32具有与均匀距离不同的距离（衍射光栅未形成，因此距离基本上无限大）的另一个轴承范围。 轴承范围是区域32a，其中多个衍射光栅32的开环区域沿着衍射光栅32的中心沿圆周方向重合。（C）2006，JPO和NCIPI