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公开(公告)号:US10995296B2
公开(公告)日:2021-05-04
申请号:US15432439
申请日:2017-02-14
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Takayoshi Yamauchi
IPC: C10M125/02 , C10M103/02 , C10M125/08 , F16C33/10 , C10M125/24 , F16C33/16 , F16C33/12 , C10M125/18 , C10M113/02 , C10M125/30 , C10M107/44 , C10M125/10 , C10M125/22 , C10N20/06 , C10N50/08 , C10N50/00 , C10M147/02
Abstract: A sliding member includes a back metal layer and a sliding layer on the back metal layer. The sliding layer includes a synthetic resin matrix and graphite particles dispersed in the matrix in a volume ratio of 5-50% of that of the sliding layer. The graphite particles are composed of spheroidal and flake-like particles. The flake-like particles have a volume ratio of 10-40% of total graphite particles. The spheroidal particles have a cross-sectional structure with a plurality of AB planes of a graphite crystal laminated along a curved particle surface, from the surface toward a center direction. The flake-like graphite particles have a cross-sectional structure with the plurality of AB planes laminated in a thickness direction of the thin plate shape. The spheroidal particles have an average particle size of 3-50 μm, and the flake-like graphite particles have an average particle size of 1-25 μm.
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公开(公告)号:US10422380B2
公开(公告)日:2019-09-24
申请号:US15704197
申请日:2017-09-14
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Takayoshi Yamauchi
Abstract: A sliding member includes a sliding layer including graphite particles dispersed in a synthetic resin matrix. The graphite particles have a volume ratio of 5% to 50% and are composed of spheroidal particles and flake-like particles, respectively having a graphitization degree K1 and K2. The flake-like particles have a volume ratio of 10 to 40% with respect to a total volume of the graphite particles. The spheroidal particles have a cross-sectional structure with AB planes of a graphite crystal laminated from a surface toward a center. The flake-like particles have a cross-sectional structure with the AB planes laminated in a thickness direction. The spheroidal particles and the flake-like particles have an average particle size of 3 to 50 μm, and 1 to 25 μm respectively. K1 is 0.80 to 0.97 and K2 is greater than K1, and a difference K2 −K1 is 0.03 to 0.15.
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公开(公告)号:US20210140475A1
公开(公告)日:2021-05-13
申请号:US17086816
申请日:2020-11-02
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Yoshifumi Ito , Yu Suzuki , Takayoshi Yamauchi
IPC: F16C33/20
Abstract: A sliding member includes a back-metal layer and a sliding layer on the back-metal layer, and the sliding layer has a sliding surface. The sliding layer includes a synthetic resin and fibrous particles dispersed in the synthetic resin. A volume ratio of the fibrous particles in the sliding layer is 1 to 15%, and the fibrous particles are made of semi-graphite having a nano indenter hardness of 1000 to 5000 MPa. An average aspect ratio of the fibrous particles is not less than 5, where an aspect ratio is defined as a ratio of a major axis to a minor axis of the fibrous particle viewed from the sliding surface. An average grain size of the fibrous particles in cross-sectional view perpendicular to the sliding surface is 5 to 50 μm.
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公开(公告)号:US10309139B2
公开(公告)日:2019-06-04
申请号:US16052855
申请日:2018-08-02
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Takayoshi Yamauchi
Abstract: Provided is a guide roller for a vehicular slide door. The guide roller has an annular metal inner ring; a retainer holding a bearing; an annular metal outer ring and a sliding layer including a synthetic resin. When the sliding layer is sectionalized into a sliding surface side area, an intermediate area and an interface side area, from the sliding surface to an interface with the outer ring, the synthetic resins in the sliding surface side area, the intermediate area and the interface side area have, respectively, a degree of crystallizations X1, X2 and X3 and nanoindenter hardnesses Y1, Y2 and Y3 wherein X2−X1 is less than 5%, and X2−X3 is less than 5% and wherein Y2 is not less than 115% of Y1, and Y2 is not less than 115% of Y3.
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公开(公告)号:US11761487B2
公开(公告)日:2023-09-19
申请号:US16828659
申请日:2020-03-24
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Takayoshi Yamauchi
IPC: C08K7/02 , F16C17/02 , F16C17/06 , F16C33/04 , F16C33/12 , A01J5/007 , B32B15/098 , B32B15/088 , B32B15/085 , B32B15/092
CPC classification number: F16C33/122 , A01J5/007 , C08K7/02 , F16C17/02 , B32B15/085 , B32B15/088 , B32B15/092 , B32B15/098 , C08K2201/004 , C08K2201/016 , F16C2208/02 , F16C2208/04 , F16C2208/36 , F16C2240/48
Abstract: A sliding member for a thrust bearing is provided. A sliding layer includes fibrous particles dispersed in a synthetic resin, and has a sliding surface side region and an interface side region. The particles have an average particle size Dsur, first and Dsur, second respectively in first and second cross-sections in the sliding surface side region, and Dint, first and Dint, second respectively in first and second cross-sections in the interface side region. Dsur, first and Dint, second are 5-30 μm, and Dsur, second and Dint, first are 5 to 20% of respectively Dsur, first and Dint, second. A dispersion index of the particles having the major axis length of 20 μm or longer is 5 or more, both in the sliding surface side region in view of the first cross-section and in the interface side region in view of the second cross-section.
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公开(公告)号:US11236780B2
公开(公告)日:2022-02-01
申请号:US17086816
申请日:2020-11-02
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Yoshifumi Ito , Yu Suzuki , Takayoshi Yamauchi
Abstract: A sliding member includes a back-metal layer and a sliding layer on the back-metal layer, and the sliding layer has a sliding surface. The sliding layer includes a synthetic resin and fibrous particles dispersed in the synthetic resin. A volume ratio of the fibrous particles in the sliding layer is 1 to 15%, and the fibrous particles are made of semi-graphite having a nano indenter hardness of 1000 to 5000 MPa. An average aspect ratio of the fibrous particles is not less than 5, where an aspect ratio is defined as a ratio of a major axis to a minor axis of the fibrous particle viewed from the sliding surface. An average grain size of the fibrous particles in cross-sectional view perpendicular to the sliding surface is 5 to 50 μm.
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公开(公告)号:US11199223B2
公开(公告)日:2021-12-14
申请号:US16828563
申请日:2020-03-24
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Takayoshi Yamauchi
Abstract: A sliding member for a journal bearing is provided. A sliding layer includes fibrous particles dispersed in a synthetic resin, and has a sliding surface side region and an interface side region. The particles have an average particle size Dsur, axi and Dsur, cir respectively in an axial and circumferential cross-section in the sliding surface side region, and Dint, axi and Dint, cir respectively in axial and circumferential cross-sections in the interface side region. Dsur, axi and Dint, cir are 5-30 μm, and Dsur, cir and Dint, axi are 5 to 20% of respectively Dsur, axi and Dint, cir. A dispersion index of the particles having the major axis length of 20 μm or longer is 5 or more, both in the sliding surface side region in view of the axial cross-section and in the interface side region in view of the circumferential cross-section.
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公开(公告)号:US10794426B2
公开(公告)日:2020-10-06
申请号:US15914001
申请日:2018-03-07
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Takayoshi Yamauchi
Abstract: Provided is a partially-cylindrical sliding member including a sliding layer including fibrous particles having an average particle size of 5-25 μm dispersed in a synthetic resin at a volume ratio of 10-35% of the sliding layer. The particles having a major axis length ≤20 μm are included at a volume ratio of ≥10% to total particles. A sliding surface side area is defined from the sliding surface and has a thickness of 25% of a sliding layer thickness T, where the fibrous particles having a major axis length of ≥20 μm have a dispersion index of 1.1-6. An interface side area is defined from the interface and has a thickness of 25% of T, where the dispersion index is 1.1-6. An intermediate area is defined between the both areas, where the dispersion index is 0.1 to less than 1.
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公开(公告)号:US10458471B2
公开(公告)日:2019-10-29
申请号:US15914002
申请日:2018-03-07
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Takayoshi Yamauchi
Abstract: Provided is a partially-annular sliding member including a sliding layer including fibrous particles having an average particle size of 5-25 μm dispersed in a synthetic resin at a volume ratio of 10-35% of the sliding layer. The particles having a major axis length≤20 μm are included at a volume ratio of ≥10% to total particles. A sliding surface side area is defined from the sliding surface and has a thickness of 25% of a sliding layer thickness T, where the fibrous particles having a major axis length of ≥20 μm have a dispersion index of 1.1-6. An interface side area is defined from the interface and has a thickness of 25% of T, where the dispersion index is 1.1-6. An intermediate area is defined between the both areas, where the dispersion index is 0.1 to less than 1.
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公开(公告)号:US09074629B2
公开(公告)日:2015-07-07
申请号:US14082386
申请日:2013-11-18
Applicant: DAIDO METAL COMPANY LTD.
Inventor: Takayoshi Yamauchi , Kentaro Tsujimoto
CPC classification number: F16C33/24 , B22F3/1028 , B22F5/008 , B22F2303/15 , B32B5/16 , B32B15/18 , F16C33/128 , F16C33/206 , F16C2204/10 , F16C2204/12 , F16C2204/18 , F16C2208/58 , F16C2208/80 , F16C2220/20 , F16C2240/60 , Y10T428/12972
Abstract: A multi-layer slide member has a back metal layer mainly composed of a steel plate and a porous layer having a metallic porous member and a resin composition filled in the metallic porous member. The metallic porous member has granular portions and narrow portions and includes a structure, in which the granular portions are connected with each other through the narrow portion. Parts or the entirety of the narrow portions have a Bi phase and a Sn—Ni—Cu intermetallic compound phase.
Abstract translation: 多层滑动构件具有主要由钢板构成的背面金属层和具有金属多孔构件的多孔层和填充在金属多孔构件中的树脂组合物。 金属多孔构件具有粒状部和狭窄部,并且包括其中粒状部通过狭窄部彼此连接的结构。 部分或全部的窄部分具有Bi相和Sn-Ni-Cu金属间化合物相。
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