Method for the rapid detection of the geometric accuracy of the linear motion axis of an NC machine tool

    公开(公告)号:US11125552B2

    公开(公告)日:2021-09-21

    申请号:US16462234

    申请日:2018-01-23

    Abstract: A rapid detection method for the geometric accuracy of the linear motion axis of an NC machine tool, uses accelerometers to measure the acceleration perpendicular to the direction of motion when the linear motion axis moves at a uniform speed. Firstly, the measuring device is mounted on the linear motion axis, and the upper measurement system automatically performs multi-channel acquisition and storage of the motion point acceleration data. Then, filter the acceleration data at the different speeds. Finally, the displacement data is obtained by quadratic integration of the filtered acceleration data in the time domain. Then calculate the straightness of the linear motion axis using the End Point Fit method, and complete the rapid measurement of the straightness of the linear motion axis of the machine tool. This can realize the rapid measurement of the geometric accuracy of the linear motion axis of the machine tool.

    Slanting-bed feed processing machine tool of large propeller

    公开(公告)号:US11370041B2

    公开(公告)日:2022-06-28

    申请号:US17052668

    申请日:2020-02-28

    Abstract: The present invention relates to a slanting-bed feed processing machine tool of a large propeller. The machine tool comprises a slanting column feed bed, a machine tool spindle, a workpiece rotary worktable, a large propeller and a bed feed mechanism. The present invention coordinates the geometrical relationship between the machine tool and the large propeller to ensure that the slanting column feed bed moves between two blades, thereby reducing the overhang length of the spindle. Different forms of workpiece rotary worktables and bed feed mechanisms are selected according to different slanting column feed beds. Four types of slanting column feed beds are designed, which can be selected, optimized and applied for different processing objects. The present invention enhances the processing stiffness of the spindle and solves the problem of poor processing quality of the large propeller caused by machine tool vibration.

    Method for determining the preload value of the screw based on thermal error and temperature rise weighting

    公开(公告)号:US11467066B2

    公开(公告)日:2022-10-11

    申请号:US16470925

    申请日:2019-02-21

    Abstract: A method for determining the preload value of the screw based on thermal error and temperature rise weighting. Firstly, thermal behavior test of the feed shaft under typical working conditions is carried out to obtain the maximum thermal error and the temperature rise at the key measuring points in each preloaded state. Then, a mathematical model of the preload value of the screw and the maximum thermal error is established; meanwhile, another mathematical model of the preload value of the screw and the temperature rise at the key measuring points is also established. Finally, the optimal preload value of the screw is obtained. The thermal error of the feed shaft and the temperature rise of the moving components are comprehensively considered, improving the processing accuracy and accuracy stability of the machine tool, and ensuring the service life of the moving components such as bearings.

    Large-panel ultrasonic on-machine non-contact scanning thickness measurement equipment and thickness measurement method

    公开(公告)号:US11287400B2

    公开(公告)日:2022-03-29

    申请号:US16767019

    申请日:2019-09-29

    Abstract: A large-panel ultrasonic on-machine scanning thickness measurement equipment and method is disclosed. A GNCMT is adopted as the measuring machine main body on which a measured large panel is clamped and conducts scanning measurement motion; a non-contact ultrasonic measurement device is installed on the spindle of the machine tool for realizing transmission and acquisition of ultrasonic signals; a coupling liquid circulation system with the functions of multi-layer filtering, flow monitoring and regulation is set up; a jet flow immersion coupling mode is adopted on the surface of the measured large panel, and micro-emulsion cutting fluid is used as compatible coupling liquid of ultrasonic on-machine thickness measurement; and the coupling liquid is recycled, purified and stably supplied circularly. The thickness measurement equipment has high multi-function integration and reliable performance. It is easy to operate and highly automated, which effectively realizes nondestructive, accurate, efficient on-machine wall thickness measurement of the large panel.

    On-line prediction method of surface roughness of parts based on SDAE-DBN algorithm

    公开(公告)号:US12026625B2

    公开(公告)日:2024-07-02

    申请号:US15734940

    申请日:2020-02-28

    CPC classification number: G06N3/088 G06N3/045 G06N3/047

    Abstract: An on line prediction method of part surface roughness based on SDAE-DBN algorithm. The tri-axis acceleration sensor is adsorbed on the rear bearing of the machine tool spindle through the magnetic seat to collect the vibration signals of the cutting process, and a microphone is placed in the left front of the processed part to collect the noise signals of the cutting process of the machine tool; the trend term of dynamic signal is eliminated, and the signal is smoothed; a stacked denoising autoencoder is constructed, and the greedy algorithm is used to train the network, and the extracted features are used as the input of deep belief network to train the network; the real-time vibration and noise signals in the machining process are input into the deep network after data processing, and the current surface roughness is set as output by the network.

    In-situ freezing machining method for integrated thin-walled array structure

    公开(公告)号:US11969846B2

    公开(公告)日:2024-04-30

    申请号:US17785657

    申请日:2021-11-17

    CPC classification number: B23Q3/086 B23Q3/065 B23Q2703/10

    Abstract: The present invention proposes an in-situ freezing machining method for an integrated thin-walled array structure. In the method, the area among cups is cut off first; then, the outer walls of a cup array are machined; and finally, water filling and freezing are carried out, and in-situ freezing machining of the inner walls of the cup array is carried out. Then, hoisting and turning over are carried out, and the area among cavities is cut off; then, the outer walls of a cavity array are machined; and finally, water filling and freezing are carried out, and in-situ freezing machining of the inner walls of the cavity array is carried out. The method realizes in-situ freezing clamping of workpieces, avoids error accumulation caused by repeated installation of a fixture, and can refrigerate efficiently, suppress ambient and cutting thermal interference, and ensure the stability of freezing fixture.

    Magnetic-induced stiffness changed soft robot drive module and production method thereof

    公开(公告)号:US11345054B2

    公开(公告)日:2022-05-31

    申请号:US17280716

    申请日:2020-06-01

    Abstract: A magnetic-induced stiffness changed soft robot drive module includes magnetic-induced stiffness changed layer, two-degree-of-freedom pneumatic driver, magnetic core and sealing fixing device. The magnetic-induced stiffness changed layer and two-degree-of-freedom pneumatic driver are printed and formed. The magnetic core can be deformed together with the driver, and a magnetic field can be generated when it is energized. After the magnetic core is installed into the two-degree-of-freedom pneumatic driver, then assembled with the sealing fixing device, a soft robot drive module with one end fixed is finished. The magnetic-induced stiffness changed layer has the fast, reversible and controllable stiffness adjustment ability under the action of electromagnetic field. As its hardness is greater than that of the two-degree-of-freedom pneumatic driver and its position is outside the air cavity, the two-degree-of-freedom pneumatic driver can be restricted from over-expansion and over-extension in the axial direction, making its pneumatic bending deformation controllable.

    Dynamic seal test device for cryogenic fluid medium

    公开(公告)号:US11333571B2

    公开(公告)日:2022-05-17

    申请号:US15734881

    申请日:2019-09-16

    Abstract: The invention provides a dynamic seal test device for cryogenic fluid medium. The dynamic seal test device includes stator unit, rotor unit, slipway, servo motor unit and sensors. The tested seal is installed inside the stator, and the thermal insulation stator and vacuum rotor together form a dynamic seal test structure. The seals and shaft sleeves can be flexibly replaced, which is beneficial to study the influence of different seal types, structure, and seal land configurations on the sealing performance. The servo motor provides power for the rotor and controls the rotation speed. The device greatly improves the thermal insulation capacity to avoid the gasification for the cryogenic fluid medium induced by the heat transfer from environment so that ensuring the stability of the test device.

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