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1.发明授权Method for producing aerodynamic structures in the manufacturing of integrally bladed gas turbine rotors 有权一体式叶片式燃气轮机转子制造中空气动力学结构的制造方法公开(公告)号：US08262897B2
公开(公告)日：2012-09-11
申请号：US11658445
申请日：2005-07-25
IPC分类号： B23H3/00
CPC分类号： B23H3/02 , B23H3/00 , B23H9/10 , B23H2300/12
摘要： The invention relates to a method for the production of aero-dynamic structures during the production of integrally bladed gas turbine rotors. Aerodynamic structures of an integrally bladed gas turbine rotor are produced on a rotor disk base body, whereon the end contours are precise, by removing material according to an electrochemical removal process, i.e. by means of an electrochemical machining (ECM)-process. The method comprises the following steps: a) preparing a rotor disk base body which is made of a material which is difficult to machine; b) removing the material which is between the blade wings until a specific dimension is obtained, according to a removal process; c) preparing at least one working electrode in order to finish at least one aerodynamic structure of an integrally bladed gas turbine rotor. The contours of the or each of the working electrodes are adapted to the contours of the aerodynamic structure, which are produced by means of the respective working electrode, such that a gap between the rotor disk base body and a working electrode are produced in an approximately identical manner during the removal process of the material; d) electrochemically machining the or each aerodynamic structure in an electrochemical sinking by placing the rotor disk base body and the or each working electrode in an electrolyte and by applying voltage and/or current, whereby the applied current and/or voltage is temporally pulsed; e) pressure-rinsing the gap which is filled with electrolytes between the aero-dynamic structure and the or each working electrode by a pulsed movement of the or each working electrode.
摘要翻译： 本发明涉及在一体式叶片式燃气轮机转子生产过程中生产航空动力结构的方法。 整体叶片燃气轮机转子的空气动力学结构通过根据电化学去除工艺（即通过电化学加工（ECM）工艺）去除材料而在转子盘基体上产生，其端端轮廓是精确的。 该方法包括以下步骤：a）制备由难加工的材料制成的转子盘基体; b）根据拆卸过程去除叶片翼之间的材料，直到获得特定尺寸; c）制备至少一个工作电极，以完成整体叶片燃气轮机转子的至少一个空气动力学结构。 工作电极或每个工作电极的轮廓适用于通过相应的工作电极产生的空气动力结构的轮廓，使得转子盘基体和工作电极之间的间隙大致 在材料的去除过程中相同的方式; d）通过将转子盘基体和所述工作电极放置在电解质中并通过施加电压和/或电流来电化学地加工电化学沉没中的每个空气动力学结构，由此施加的电流和/或电压在时间上被脉冲化; e）通过所述工作电极或每个工作电极的脉冲运动，在气动动态结构与所述工作电极之间填充有电解质的间隙进行冲压。
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公开(公告)号：US20060085979A1
公开(公告)日：2006-04-27
申请号：US11256371
申请日：2005-10-21
IPC分类号： B23P13/04
CPC分类号： B23H9/10 , Y10T29/49325 , Y10T29/49995
摘要： A method for manufacturing integrally bladed rotors (preferably gas turbine rotors) is provided. The method includes the steps of a) providing a basic rotor body; b) placing the basic rotor body into an electrolyte; c) electrochemically machining the basic rotor body by simultaneously manufacturing a plurality of unmachined blades; and d) subsequently machining the unmachined blades to provide hydrodynamic surfaces, in particular a suction side and a pressure side, in the area of each unmachined blade.
摘要翻译： 提供一体式叶片转子（优选燃气轮机转子）的制造方法。 该方法包括以下步骤：a）提供基本转子体; b）将基本转子体放置在电解液中; c）通过同时制造多个未加工的叶片对所述基本转子体进行电化学加工; 以及d）随后加工未加工的叶片以在每个未加工的叶片的区域中提供流体动力学表面，特别是吸力侧和压力侧。
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公开(公告)号：US08187451B2
公开(公告)日：2012-05-29
申请号：US11256371
申请日：2005-10-21
CPC分类号： B23H9/10 , Y10T29/49325 , Y10T29/49995
摘要： A method for manufacturing integrally bladed rotors (preferably gas turbine rotors) is provided. The method includes the steps of a) providing a basic rotor body; b) placing the basic rotor body into an electrolyte; c) electrochemically machining the basic rotor body by simultaneously manufacturing a plurality of unmachined blades; and d) subsequently machining the unmachined blades to provide hydrodynamic surfaces, in particular a suction side and a pressure side, in the area of each unmachined blade.
摘要翻译： 提供一体式叶片转子（优选燃气轮机转子）的制造方法。 该方法包括以下步骤：a）提供基本转子体; b）将基本转子体放置在电解液中; c）通过同时制造多个未加工的叶片对所述基本转子体进行电化学加工; 以及d）随后加工未加工的叶片以在每个未加工的叶片的区域中提供流体动力学表面，特别是吸力侧和压力侧。
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公开(公告)号：US20090101521A1
公开(公告)日：2009-04-23
申请号：US12316198
申请日：2008-12-10
IPC分类号： C25F3/00
摘要： An electrode (10) is provided for electrochemical reduction of a workpiece (20) that is to be treated. The electrode (10) has a predefined contour and contains an electrically conductive material. The electrically conductive material of the predefined contour forms an electrode core (12). The outside of the electrode core (12) is covered with an insulation layer (13). The insulation layer (13) is porous and is made of an electrically non-conductive material.
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公开(公告)号：US07964086B2
公开(公告)日：2011-06-21
申请号：US11207548
申请日：2005-08-19
申请人： Erwin Bayer , Harald Geiger , Jochen Laun , Martin Bussmann , Thomas Kraenzler , Albin Platz , Walter Rothammel , Martin Stroeer , Juergen Steinwandel
发明人： Erwin Bayer , Harald Geiger , Jochen Laun , Martin Bussmann , Thomas Kraenzler , Albin Platz , Walter Rothammel , Martin Stroeer , Juergen Steinwandel
IPC分类号： B23H9/10
摘要： An electrode and method for the electrochemical machining of a workpiece is disclosed. The electrode is designed as a cathodically polarized tool electrode. It has a geometry that corresponds to the geometry to be removed from the workpiece, at least in a machining range, and perviousnesses in the electrode to allow an electrolyte to flow through and exit at the electrode surface, at least in the area of the machining range. The perviousnesses are formed by a porous design of the electrode and/or by artificially created openings in the electrode or the electrode surface. The porosity distribution and/or the number, arrangement and configuration of the openings is selected such that a uniform electrolyte flow and/or electrolyte exchange at the electrode surface is ensured at least in the machining range of the electrode.
摘要翻译： 公开了用于工件的电化学加工的电极和方法。 电极设计为阴极极化工具电极。 至少在加工范围内，至少在加工范围内，至少在电极表面的渗透性允许电解液在电极表面流过和离开，几何形状对应于要从工件移除的几何形状。 范围。 透光性由电极的多孔设计和/或通过在电极或电极表面中人为地形成的开口形成。 选择开孔的孔隙率分布和/或数量，配置和构造，使得至少在电极的加工范围内确保在电极表面处的均匀的电解质流和/或电解质交换。
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公开(公告)号：US08409423B2
公开(公告)日：2013-04-02
申请号：US11249701
申请日：2005-10-13
CPC分类号： B23H3/02
摘要： A method for machining workpieces provides a machining electrode, which is guided at a specific distance to the workpiece. An electrolyte is provided between the workpiece and the machining electrode, through which an operating current flows between the machining electrode and the workpiece. The operating current results from an operating voltage (UA), which is produced at the machining electrode, the workpiece being connected to ground. To perform the machining procedure, the distance between the machining electrode and the workpiece is regulated and the operating voltage (UA) is determined in such a way that the resulting operating current is a DC current or a pulsed DC current—i.e., the operating voltage is a DC voltage of fixed or specific dimension. A measuring voltage (UM) is superimposed on the operating voltage (UA) for producing the operating current. The measuring current resulting because of the application of the measuring voltage (UM) is detected and the distance between the machining electrode and the workpiece is concluded from the relationship between the measuring voltage (UM) and the measuring current.
摘要翻译： 一种用于加工工件的方法提供了一种加工电极，该加工电极以特定的距离被引导到工件。 在工件和加工电极之间设置电解质，工作电流通过该电极在加工电极和工件之间流动。 工作电流来自在加工电极处产生的工作电压（UA），工件连接到地。 为了执行加工程序，调节加工电极和工件之间的距离，并且确定工作电压（UA），使得所得到的工作电流是DC电流或脉冲DC电流，即工作电压 是固定或特定尺寸的直流电压。 测量电压（UM）叠加在工作电压（UA）上以产生工作电流。 检测由测量电压（UM）引起的测量电流，并根据测量电压（UM）和测量电流之间的关系来确定加工电极和工件之间的距离。
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公开(公告)号：US07575667B2
公开(公告)日：2009-08-18
申请号：US12316198
申请日：2008-12-10
IPC分类号： B23H3/02
摘要： An electrode (10) is provided for electrochemical reduction of a workpiece (20) that is to be treated. The electrode (10) has a predefined contour and contains an electrically conductive material. The electrically conductive material of the predefined contour forms an electrode core (12). The outside of the electrode core (12) is covered with an insulation layer (13). The insulation layer (13) is porous and is made of an electrically non-conductive material.
摘要翻译： 提供电极（10）用于电化学还原待处理的工件（20）。 电极（10）具有预定的轮廓并且包含导电材料。 预定轮廓的导电材料形成电极芯（12）。 电极芯（12）的外部被绝缘层（13）覆盖。 绝缘层（13）是多孔的并且由非导电材料制成。
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公开(公告)号：US07479208B2
公开(公告)日：2009-01-20
申请号：US11206342
申请日：2005-08-18
IPC分类号： C25D17/12
摘要： An electrode (10) is provided for electrochemical reduction of a workpiece (20) that is to be treated. The electrode (10) has a predefined contour and contains an electrically conductive material. The electrically conductive material of the predefined contour forms an electrode core (12). The outside of the electrode core (12) is covered with an insulation layer (13). The insulation layer (13) is porous and is made of an electrically non-conductive material.
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9.发明申请Method for producing aerodynamic structures during the production of integrally bladed gas turbine rotors 有权在整体叶片式燃气轮机转子生产过程中生产空气动力学结构的方法公开(公告)号：US20090008265A1
公开(公告)日：2009-01-08
申请号：US11658445
申请日：2005-07-25
CPC分类号： B23H3/02 , B23H3/00 , B23H9/10 , B23H2300/12
摘要： The invention relates to a method for the production of aero-dynamic structures during the production of integrally bladed gas turbine rotors. Aerodynamic structures of an integrally bladed gas turbine rotor are produced on a rotor disk base body, whereon the end contours are precise, by removing material according to an electrochemical removal process, i.e. by means of an electrochemical machining (ECM)-process. The method comprises the following steps: a) preparing a rotor disk base body which is made of a material which is difficult to machine; b) removing the material which is between the blade wings until a specific dimension is obtained, according to a removal process; c) preparing at least one working electrode in order to finish at least one aerodynamic structure of an integrally bladed gas turbine rotor. The contours of the or each of the working electrodes are adapted to the contours of the aerodynamic structure, which are produced by means of the respective working electrode, such that a gap between the rotor disk base body and a working electrode are produced in an approximately identical manner during the removal process of the material; d) electrochemically machining the or each aerodynamic structure in an electrochemical sinking by placing the rotor disk base body and the or each working electrode in an electrolyte and by applying voltage and/or current, whereby the applied current and/or voltage is temporally pulsed; e) pressure-rinsing the gap which is filled with electrolytes between the aero-dynamic structure and the or each working electrode by a pulsed movement of the or each working electrode.
摘要翻译： 本发明涉及在整体叶片式燃气轮机转子生产过程中生产航空动力结构的方法。 整体叶片燃气轮机转子的空气动力学结构通过根据电化学去除工艺（即通过电化学加工（ECM）工艺）去除材料而在转子盘基体上产生，其端端轮廓是精确的。 该方法包括以下步骤：a）制备由难加工的材料制成的转子盘基体; b）根据拆卸过程去除叶片翼之间的材料，直到获得特定尺寸; c）制备至少一个工作电极，以完成整体叶片燃气轮机转子的至少一个空气动力学结构。 工作电极或每个工作电极的轮廓适用于通过相应的工作电极产生的空气动力结构的轮廓，使得转子盘基体和工作电极之间的间隙大致 在材料的去除过程中相同的方式; d）通过将转子盘基体和所述工作电极放置在电解质中并通过施加电压和/或电流来电化学地加工电化学沉没中的每个空气动力学结构，由此施加的电流和/或电压在时间上被脉冲; e）通过所述工作电极或每个工作电极的脉冲运动，在气动动态结构与所述工作电极之间填充有电解质的间隙进行冲压。
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公开(公告)号：US20060081481A1
公开(公告)日：2006-04-20
申请号：US11207548
申请日：2005-08-19
申请人： Erwin Bayer , Harald Geiger , Jochen Laun , Martin Bussmann , Thomas Kraenzler , Albin Platz , Walter Rothammel , Martin Stroeer , Juergen Steinwandel
发明人： Erwin Bayer , Harald Geiger , Jochen Laun , Martin Bussmann , Thomas Kraenzler , Albin Platz , Walter Rothammel , Martin Stroeer , Juergen Steinwandel
IPC分类号： B23H3/04
摘要： An electrode and method for the electrochemical machining of a workpiece is disclosed. The electrode is designed as a cathodically polarized tool electrode. It has a geometry that corresponds to the geometry to be removed from the workpiece, at least in a machining range, and perviousnesses in the electrode to allow an electrolyte to flow through and exit at the electrode surface, at least in the area of the machining range. The perviousnesses are formed by a porous design of the electrode and/or by artificially created openings in the electrode or the electrode surface. The porosity distribution and/or the number, arrangement and configuration of the openings is selected such that a uniform electrolyte flow and/or electrolyte exchange at the electrode surface is ensured at least in the machining range of the electrode.
摘要翻译： 公开了用于工件的电化学加工的电极和方法。 电极设计为阴极极化工具电极。 至少在加工范围内，至少在加工范围内，至少在电极表面的渗透性允许电解液在电极表面流过和离开，几何形状对应于要从工件移除的几何形状。 范围。 透光性由电极的多孔设计和/或通过在电极或电极表面中人为地形成的开口形成。 选择开孔的孔隙率分布和/或数量，配置和构造，使得至少在电极的加工范围内确保在电极表面处的均匀的电解质流和/或电解质交换。
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