摘要:
High-speed wire electrochemical-discharge cutting method (HS-WECDM), in which a work piece is processed by means of a wire electrode, in which consecutive negative polarity pulses are applied at said wire electrode, thereby at least partially developing discrete electrical discharges, wherein the method further includes, applying positive polarity pulses at the wire electrode between the negative pulses, and that an ignition occurring with each positive polarity pulse is immediately detected, and that the positive polarity pulses are immediately interrupted.
摘要:
An electrochemical machining assembly for boring a passage in an electrically conductive workpiece. The electrochemical machining assembly includes an electrochemical machining tool having a telescoping collar with an articulating head coupled thereto. The telescoping collar is hydraulically actuatable between a contracted configuration and an extended configuration responsive to fluid pressure provided by an electrolyte fluid circulated by the electrochemical machining assembly to advance the telescoping collar stepwise in the passage. The articulating head is tiltable relative to the telescoping collar to determine a direction of the passage. The electrochemical machining assembly is configured to remove material from the workpiece upon application of a voltage between the articulating head and the workpiece via the electrolyte fluid to lengthen the passage.
摘要:
An electrochemical machining system includes an anodic workpiece of an electrically conductive metal, and an electrically conductive metallic cathodic tool with an external surface configured to machine the anodic workpiece. At least a portion of the external surface of the cathodic tool has a coating of diamond-like carbon (DLC). The system further includes a current source configured to apply a pulsed direct current to the anodic workpiece and the cathodic tool, and an electrolyte between the anodic workpiece and the cathodic tool.
摘要:
Provided is an electrochemical machining apparatus, which includes an electrode (3) that form of a shape which a tube shape is extended, including a flexible conductive material, and is which an electrolyte (W) circulates from a base end side (3b) thereof toward a distal end side (3a) thereof, a current supply unit (6) that causes electric current to flow with respect to the electrode (3) in an extending direction (direction running the Y direction) in which the electrode (3) extends, and a magnetic field generation unit (7) that includes at least one pair of magnets (9) which are disposed to face the electrodes (3) a direction and apply a magnetic field in a direction (X direction) intersecting the extending direction with respect to the electrodes (3).
摘要:
A drilling tool for use in machining a conductive work piece is provided. The tool includes a body portion, a forward electrode coupled to the body portion, and at least one side electrode coupled to the body portion. When electric current is supplied to the forward electrode and the at least one side electrode, material adjacent to the forward electrode and the at least one side electrode is removed from the conductive work piece. Further, the forward electrode and the at least one side electrode are selectively operable to form a bore hole having a variable geometry that extends through the conductive work piece when the material is removed therefrom.
摘要:
A gap detection apparatus for determining in real time the gap required for electrochemical machining gap includes a tooling electrode, a plurality of tool adjusting electrodes, a feedback circuit, a processing feed mechanism for controlling the tooling electrode, a three-dimensional driving mechanism, and an automatic control and measurement system. The tooling electrode includes a plurality of through-holes for receiving tool adjusting electrodes. The three-dimensional driving mechanism is mounted upon the processing feed mechanism, which includes a Z-coordinate feeding portion having a thimble for the feeding of the tool adjusting electrodes. The automatic control and measurement system controls the feed of the processing feed mechanism and the three-dimensional driving mechanism, and establishes the required gap for electrochemical machining.
摘要:
An electroerosion machining system for trepanning and drilling operations is disclosed. The electroerosion machining system includes an electrode assembly configured to machine a desired configuration in a workpiece, a power supply configured to energize the electrode assembly and the workpiece to opposite electrical polarities, an electrolyte supply configured to pass an electrolyte between the electrode assembly and the workpiece, a working apparatus configured to move the electrode assembly relative to the workpiece, and a control system to control the power supply and the working apparatus. The electrode assembly further includes an electrode body in the form of a tube-shaped body, the tube-shaped body defining a hollow interior and one or more replaceable inserts affixed to the electrode body at a working end thereof positioned adjacent the workpiece, the one or more replaceable inserts constructed so as to be selectively attachable and detachable from the working end of the electrode body.
摘要:
An electrical discharge machine that performs electrical discharge machining on a workpiece by supplying a machining fluid to a machining gap between a machining electrode and the workpiece, the electrical discharge machine including: an air-bubble generation unit that generates air bubbles in the machining fluid; a storage unit that stores therein the machining fluid containing the air bubbles generated by the air-bubble generation unit; and a flow-rate adjustment unit that adjusts a flow rate of the machining fluid that flows in the storage unit, wherein the flow-rate adjustment unit adjusts the flow rate according to a diameter of the air bubbles contained in the machining fluid to be supplied to a machining tank in which the workpiece is placed.
摘要:
The invention relates to a method, an apparatus and a computer program for electrochemical machining where a removal of cathode depositions is performed in a fully automated way by means of an application of optimal pulses of a suitable polarity. The method comprises establishing an optimal pulse duration for pulses of the inverse polarity for a removal of the cathode depositions from an electrode surface during the electrochemical machining, said optimal pulse duration being determined from a first calibration carried out preceding the machining of the work piece and a second calibration carried out during the machining of the work piece; performing a control of the machining of the work piece by means of a monitoring of an actual value of an operational parameter and comparing said actual value of the operational parameter to a preset value of the operational parameter, applying a pulse of the inverse polarity of the optimal pulse duration in case the actual value of the operational parameter is greater than the preset value of the operational parameter. The operation of the apparatus 4 in a machining mode is controlled by a process control means C. The operation of the apparatus 4 in an electrode cleaning mode is controlled by the control system C2 arranged to remove the cathode depositions from the surface of the electrode in real time.
摘要:
A method of rear surface treatment is carried out by: preparing a semiconductor device in which an integrated circuit having a plurality of electrodes is provided on the front surface of a semiconductor substrate; electrically connecting the plurality of electrodes to an anode; and electropolishing the rear surface of the semiconductor substrate by performing anodic oxidation with an electrolytic solution placed in contact with the rear surface of the semiconductor substrate.