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公开(公告)号:US20220291661A1
公开(公告)日:2022-09-15
申请号:US17197767
申请日:2021-03-10
Applicant: General Electric Company
Inventor: Eric Allen Ott , Johannes Stroessner , Manuel Acosta , Peter Appel , Hongqing Sun
IPC: G05B19/4099 , B33Y50/02 , B22F10/38 , B29C64/393 , G06F30/20
Abstract: Methods of simulating additively manufacturing an object may include generating a simulated additively manufactured object based at least in part on a plurality of approximate consolidation domains that respectively correspond to a plurality of consolidation tracks determined from one or more digital representations of an additively manufactured object, and determining a predictive inference with respect to one or more material properties of the object to be additively manufactured based at least in part on the simulated additively manufactured object. Methods may include generating, for an object to be additively manufactured, a CAD file and/or a build file based at least in part on a simulated additively manufactured object and/or based at least in part on one or more predictive inferences with respect to one or more material properties of the object to be additively manufactured. An object may be additively manufactured based at least in part on a simulated additively manufactured object and/or a CAD file and/or the build file corresponding thereto.
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公开(公告)号:US11426792B2
公开(公告)日:2022-08-30
申请号:US17000888
申请日:2020-08-24
Applicant: General Electric Company
Inventor: Zhiwei Wu , Yanmin Li , David Henry Abbott , Xiaobin Chen , Thomas Froats Broderick , Judson Sloan Marte , Andrew Philip Woodfield , Eric Allen Ott
IPC: B22F5/00 , B22F3/105 , B22F3/12 , B22F3/15 , B22F3/02 , B22F3/04 , B22F3/26 , B22F7/04 , B23K15/00 , B22F10/20 , B22F10/00 , B23K26/34 , B33Y10/00
Abstract: A method of manufacturing a three-dimensional target object may include forming a shell from loose machining powder using an additive manufacturing process and subjecting the shell to a densification process to form a target object. The shell may define an enclosure that contains additional machining powder. The densification process may include causing metallurgical bonding between the shell and additional machining powder contained in the enclosure defined by the shell and shrinking and/or distorting the shape of the shell to conform the target object to a three-dimensional model for the target object. The shell may include a plurality of layers and/or parts that differ at least in respect of density. The plurality of layers and/or parts may be configured based at least in part on the shrinking and/or distorting to the shape of the shell needed to conform the target object to the three-dimensional model for the target object.
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3.
公开(公告)号:US10604452B2
公开(公告)日:2020-03-31
申请号:US13950883
申请日:2013-07-25
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Andrew Philip Woodfield , Eric Allen Ott , Clifford Earl Shamblen
Abstract: An article includes a microscale composite material having a matrix with titanium boride particles configured to form an insert in a metallic mass being comprised of material other than a consolidated titanium-based metallic composition having titanium particles.
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公开(公告)号:US10408083B2
公开(公告)日:2019-09-10
申请号:US14895976
申请日:2014-06-06
Applicant: General Electric Company
Inventor: Ian Francis Prentice , Eric Allen Ott , Andrew Philip Woodfield
IPC: F01D25/00 , F01D9/02 , F01D5/28 , B05D1/02 , B22D29/00 , B22C9/10 , B22D23/00 , B22F5/10 , B22F5/04 , F01D5/14 , B22F5/00 , B22F3/115
Abstract: A method of making a hollow metal component comprising the steps of providing at least one core comprising a first side and a reverse side; utilizing a first metal spray process to apply at least one metal or metal alloy to the first side of the core, resulting in a partially-formed structure comprising a first side and a reverse side; and utilizing a second metal spray process to apply at least one metal or metal alloy to the reverse sides of the partially-formed structure and the core, resulting in a rough structure. A hollow metal component comprising a first side having interior and exterior surfaces, a reverse side having interior and exterior surfaces, the interior surfaces of the first side and the reverse side defining at least one cavity. The component is integrally formed and has regions comprising relatively different material compositions, the regions having gradual transitions of materials therebetween.
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公开(公告)号:US20190314896A1
公开(公告)日:2019-10-17
申请号:US16343435
申请日:2017-10-20
Applicant: General Electric Company
Inventor: Evan H. Copland , Albert Santo Stella , Eric Allen Ott , Andrew Philip Woodfield , Leon Hugh Prentice
Abstract: Process for producing a titanium alloy material, such as a titanium aluminum alloy, are provided. The process includes reduction of TiCl4), which includes a titanium ion (Ti4+), through intermediate ionic states (e.g., Ti3+) to Ti2+, which may then undergo a disproportionation reaction to form the titanium aluminum alloy.
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公开(公告)号:US11193185B2
公开(公告)日:2021-12-07
申请号:US16343445
申请日:2017-10-20
Applicant: General Electric Company
Inventor: Evan H. Copland , Albert Santo Stella , Eric Allen Ott , Andrew Philip Woodfield , Leon Hugh Prentice
Abstract: Process for producing a titanium alloy material, such as a titanium aluminum alloy, are provided. The process includes reduction of TiCl4, which includes a titanium ion (Ti4+), through intermediate ionic states of an AlCl3-based salt solution that includes Ti3+ and an AlCl3-based salt solution that includes Ti2+, which may then undergo a disproportionation reaction to form the titanium aluminum alloy.
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公开(公告)号:US20190241993A1
公开(公告)日:2019-08-08
申请号:US16343445
申请日:2017-10-20
Applicant: General Electric Company
Inventor: Evan H. Copland , Albert Santo Stella , Eric Allen Ott , Andrew Philip Woodfield , Leon Hugh Prentice
CPC classification number: C22B34/1272 , B22F9/20 , B22F9/24 , B22F2201/10 , B22F2301/205 , C22B34/1277 , C22C1/0458 , C22C14/00
Abstract: Process for producing a titanium alloy material, such as a titanium aluminum alloy, are provided. The process includes reduction of TiCl4, which includes a titanium ion (Ti4+), through intermediate ionic states (e.g., Ti3+) to Ti2+, which may then undergo a disproportionation reaction to form the titanium aluminum alloy.
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公开(公告)号:US20210039169A1
公开(公告)日:2021-02-11
申请号:US17000888
申请日:2020-08-24
Applicant: General Electric Company
Inventor: Zhiwei Wu , Yanmin Li , David Henry Abbott , Xiaobin Chen , Thomas Froats Broderick , Judson Sloan Marte , Andrew Philip Woodfield , Eric Allen Ott
IPC: B22F5/00 , B22F3/105 , B22F3/12 , B22F3/15 , B22F3/02 , B22F3/04 , B22F3/26 , B22F7/04 , B23K15/00
Abstract: A method of manufacturing a three-dimensional target object may include forming a shell from loose machining powder using an additive manufacturing process and subjecting the shell to a densification process to form a target object. The shell may define an enclosure that contains additional machining powder. The densification process may include causing metallurgical bonding between the shell and additional machining powder contained in the enclosure defined by the shell and shrinking and/or distorting the shape of the shell to conform the target object to a three-dimensional model for the target object. The shell may include a plurality of layers and/or parts that differ at least in respect of density. The plurality of layers and/or parts may be configured based at least in part on the shrinking and/or distorting to the shape of the shell needed to conform the target object to the three-dimensional model for the target object.
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公开(公告)号:US10780501B2
公开(公告)日:2020-09-22
申请号:US14630108
申请日:2015-02-24
Applicant: General Electric Company
Inventor: Zhiwei Wu , Yanmin Li , David Henry Abbott , Xiaobin Chen , Thomas Froats Broderick , Judson Sloan Marte , Andrew Philip Woodfield , Eric Allen Ott
IPC: B22F5/00 , B22F3/15 , B22F3/12 , B33Y10/00 , B22F3/105 , B22F3/02 , B22F3/04 , B22F3/26 , B22F7/04 , B23K15/00
Abstract: A method for manufacturing a three-dimensional part. The method includes: performing partial densification processing on loose machining powder, to form a densified and sealed enclosure, where there is still loose machining powder accommodated inside the enclosure; and performing overall densification processing on the enclosure and the machining powder inside the enclosure, so as to implement metallurgical bonding between the machining powder inside the enclosure and the enclosure during the densification, thereby forming a target three-dimensional part.
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10.
公开(公告)号:US20150283614A1
公开(公告)日:2015-10-08
申请号:US14630108
申请日:2015-02-24
Applicant: General Electric Company
Inventor: Zhiwei Wu , Yanmin Li , David Henry Abbott , Xiaobin Chen , Thomas Froats Broderick , Judson Sloan Marte , Andrew Philip Woodfield, I , Eric Allen Ott
IPC: B22F5/00 , B22F3/15 , B22F3/12 , B23K15/00 , B22F3/26 , B22F7/04 , B23K26/34 , B22F3/04 , B22F3/02
Abstract: A method for manufacturing a three-dimensional part. The method includes: performing partial densification processing on loose machining powder, to form a densified and sealed enclosure, where there is still loose machining powder accommodated inside the enclosure; and performing overall densification processing on the enclosure and the machining powder inside the enclosure, so as to implement metallurgical bonding between the machining powder inside the enclosure and the enclosure during the densification, thereby forming a target three-dimensional part.
Abstract translation: 一种制造三维部件的方法。 该方法包括:对松散加工粉末进行部分致密化处理,以形成密封和密封的外壳,其中容纳在外壳内的松散的加工粉末; 对外壳内的机械加工粉末进行整体致密化处理,在致密化过程中实现机壳内部的加工粉末与外壳之间的冶金结合,从而形成目标三维部件。
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