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公开(公告)号:US11661646B2
公开(公告)日:2023-05-30
申请号:US17236184
申请日:2021-04-21
Applicant: General Electric Company
Inventor: Shenyan Huang , Steve John Buresh , Min Zou , Wanming Zhang , Pazhayannur Ramanathan Subramanian , Deborah D. Whitis
Abstract: A dual phase magnetic component, along with methods of its formation, is provided. The dual phase magnetic component may include an intermixed first region and second region formed from a single material, with the first region having a magnetic area and a diffused metal therein, and with the second region having a non-magnetic area. The second region generally has greater than 0.1 weight % of nitrogen.
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公开(公告)号:US20150231696A1
公开(公告)日:2015-08-20
申请号:US14182874
申请日:2014-02-18
Applicant: General Electric Company
Inventor: Qi Zhao , Francis Johnson , Stephen Francis Rutkowski , Min Zou , Wanming Zhang
CPC classification number: B22D27/045 , B22C7/02 , B22C9/04 , B22D21/06
Abstract: A method of directionally solidifying a molten alloy is presented. The molten alloy is disposed in a shell mold that has a thermal conductivity value greater than about 2 W/m-K. During the direction solidification, heat is transferred from the shell mold to a cooling region with a heat extraction rate greater than about 120 W/m2.
Abstract translation: 提出了一种定向凝固熔融合金的方法。 将熔融合金设置在热导率大于约2W / m-K的壳模中。 在固化方向期间,热量从壳模转移到冷却区,散热速率大于约120W / m2。
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公开(公告)号:US20230260687A1
公开(公告)日:2023-08-17
申请号:US17670836
申请日:2022-02-14
Applicant: General Electric Company
Inventor: Wanming Zhang , Ananda Barua , Shenyan Huang , Changjie Sun , Vandana Prabhakar Rallabandi , Anthony Joseph Vinciquerra , Min Zou
CPC classification number: H01F1/24 , C22C19/00 , H01F1/1475 , C22C2202/02
Abstract: Methods for manufacturing dual phase soft magnetic components include combining a plurality of soft ferromagnetic particles with a plurality of paramagnetic particles to form a component structure, wherein the plurality of soft ferromagnetic particles each comprise an electrically insulative coating, and, heat treating the component structure to consolidate the plurality of soft ferromagnetic particles with the plurality of paramagnetic particles.
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公开(公告)号:US20230260686A1
公开(公告)日:2023-08-17
申请号:US17670824
申请日:2022-02-14
Applicant: General Electric Company
Inventor: Shenyan Huang , Min Zou , Wanming Zhang
CPC classification number: H01F1/20 , H01F1/0018 , H01F41/02
Abstract: A bulk dual phase soft magnetic component having a three-dimensional magnetic flux and its manufacturing methods are described herein. The methods can include combining a first powder material with a second powder material to form a component structure, wherein the first powder material comprises a plurality of first particles each comprising a first core and a reactive coating, and wherein the second powder material comprises a plurality of second particles each comprising a second core and a non-reactive coating, and, consolidating the component structure to join the plurality of first particles with the plurality of second particles.
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公开(公告)号:US10748687B2
公开(公告)日:2020-08-18
申请号:US15918359
申请日:2018-03-12
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Wanming Zhang , Min Zou , Francis Johnson
IPC: H01F1/14 , H01F1/147 , H01F41/02 , H02K1/02 , H02K1/06 , H02K15/02 , H02K1/24 , H01F1/18 , H01F3/02 , H01F3/10
Abstract: A method of forming a component having a variation in saturation magnetization is presented. The method includes selectively diffusing nitrogen into a metallic component of a masked metallic component by exposing the masked metallic component to a nitrogen-rich atmosphere. The masked metallic component includes a patterned oxide layer formed on a surface of the metallic component, and the patterned oxide layer includes an oxide of a metal present in the metallic component. A related component is also presented.
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6.
公开(公告)号:US10673288B2
公开(公告)日:2020-06-02
申请号:US15895743
申请日:2018-02-13
Applicant: General Electric Company
Inventor: Lawrence Bernard Kool , Min Zou , Wanming Zhang , Susan Corah , Christopher Klapper , Francis Johnson , Steve Buresh
IPC: H02K1/02 , H02K1/04 , H02K15/02 , H02K15/12 , H01F1/34 , H01F3/02 , H01F41/02 , C22C38/00 , C22C38/54 , C22C38/06 , B32B15/01 , C22C38/30 , C22C38/58 , C22C38/38 , H01F3/10
Abstract: A method includes forming one or more oxide barrier layers on one or more protected portions of a magnetic, metallic body, and converting one or more unprotected portions of the magnetic, metallic body to a less magnetic material by exposing the magnetic metallic body having the one or more oxide barrier layers formed thereon to nitrogen. One or more protected portions of the magnetic, metallic body that are beneath the one or more oxide barrier layers are not converted to the less magnetic material. The method can be used to form one or more layers of a laminated electric motor.
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公开(公告)号:US20190279795A1
公开(公告)日:2019-09-12
申请号:US15918359
申请日:2018-03-12
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Wanming Zhang , Min Zou , Francis Johnson
Abstract: A method of forming a component having a variation in saturation magnetization is presented. The method includes selectively diffusing nitrogen into a metallic component of a masked metallic component by exposing the masked metallic component to a nitrogen-rich atmosphere. The masked metallic component includes a patterned oxide layer formed on a surface of the metallic component, and the patterned oxide layer includes an oxide of a metal present in the metallic component. A related component is also presented.
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公开(公告)号:US20150144287A1
公开(公告)日:2015-05-28
申请号:US14091386
申请日:2013-11-27
Applicant: General Electric Company
Inventor: Qi Zhao , Stephen Francis Rutkowski , Francis Johnson , Wanming Zhang , Min Zou
CPC classification number: B22C1/02 , B22C3/00 , B22C9/02 , B22C9/04 , B22C13/085
Abstract: A shell mold is described. The shell mold includes a facecoat, a sealcoat, and a support disposed in between the facecoat and the sealcoat. The support includes a stucco in a concentration greater than about 40 volume percent of the support. The stucco includes a material that has a thermal conductivity greater than about 285 W/m-K.
Abstract translation: 描述了壳模。 壳模包括面涂层,密封涂层和设置在面涂层和密封涂层之间的支撑体。 支持物包括浓度大于载体的约40体积%的灰泥。 灰泥包括导热率大于约285W / m-K的材料。
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公开(公告)号:US12087483B2
公开(公告)日:2024-09-10
申请号:US17670836
申请日:2022-02-14
Applicant: General Electric Company
Inventor: Wanming Zhang , Ananda Barua , Shenyan Huang , Changjie Sun , Vandana Prabhakar Rallabandi , Anthony Joseph Vinciquerra , Min Zou
CPC classification number: H01F1/24 , C22C19/00 , H01F1/1475 , C22C2202/02
Abstract: Methods for manufacturing dual phase soft magnetic components include combining a plurality of soft ferromagnetic particles with a plurality of paramagnetic particles to form a component structure, wherein the plurality of soft ferromagnetic particles each comprise an electrically insulative coating, and, heat treating the component structure to consolidate the plurality of soft ferromagnetic particles with the plurality of paramagnetic particles.
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公开(公告)号:US11976367B2
公开(公告)日:2024-05-07
申请号:US18304861
申请日:2023-04-21
Applicant: General Electric Company
Inventor: Shenyan Huang , Steve John Buresh , Min Zou , Wanming Zhang , Pazhayannur Ramanathan Subramanian , Deborah D. Whitis
Abstract: A dual phase magnetic component, along with methods of its formation, is provided. The dual phase magnetic component may include an intermixed first region and second region formed from a single material, with the first region having a magnetic area and a diffused metal therein, and with the second region having a non-magnetic area. The second region generally has greater than 0.1 weight % of nitrogen.
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