Abstract:
An electric drive system for a three-phase PM electric machine. The drive system includes a split stator winding for each phase of the machine including a first winding section and a second winding section, and an inverter circuit including a pair of inverter switches for each phase, where the pair of inverter switches for each phase is electrically coupled to the first and second winding sections for that phase in the stator. The drive system also includes a switching system including a switch circuit, where the switch circuit includes a plurality of switch assemblies for switching between a full winding control mode and a half winding control mode, where each switch assembly includes a first AC switching device and a second AC switching device, and where each switch assembly is electrically coupled to the pair of inverter switches and the first and second winding sections for a particular phase.
Abstract:
A rotor of a permanent magnet synchronous machine includes a rotor core structure. A first set of apertures are formed in a first radial layer of the rotor core structure having a first set of permanent magnets disposed therein forming respective poles. A second set of apertures formed in a second radial layer of the rotor core structure of each pole. A third set of apertures is formed in a third radial layer of the rotor core structure. A second set of permanent magnets is inserted within the third set of apertures. A plurality of bridges each extends across a respective side of each of the third set of apertures in the third radial layer. The plurality of bridges provides structural support of the rotor core structure when operating. The plurality of bridges are integrally formed as single-piece laminations.
Abstract:
A transmission assembly has an integrated torque machine including a torque machine stator and a torque machine rotor. The torque machine rotor includes at least one set of rotor magnets. An integrated rotational position sensor is configured to monitor rotational position of the torque machine rotor in relation to the torque machine stator. The integrated rotational position sensor includes a sensor rotor element and a sensor stator element. The sensor rotor element includes at least one set of sensor rotor magnets. The sensor rotor element is positioned such that the at least one set of sensor rotor magnets are aligned with respect to a rotor pole of the at least one set of rotor magnets of the torque machine rotor. The sensor stator element is positioned such that the sensor stator element is aligned with a magnetic axis of the torque machine stator.
Abstract:
The disclosure may generally relate to a motor which may include a rotor core which may include a first rotor lamination portion and a second rotor lamination portion. At least one magnet may be operably coupled to the first rotor lamination. The first rotor lamination may be in contact with the at least one magnet and the second rotor lamination may not be in contact with the at least one magnet. Additionally, the first rotor lamination and the second rotor lamination may be comprised of different materials.
Abstract:
A rotor for a permanent magnet synchronous machine that includes a rotor core structure. A first set of permanent magnets forms poles within the rotor core structure. Each pole includes a pair of permanent magnets from the first set of permanent magnets. A first set of apertures is formed in a first radial layer of the rotor core structure. Each pole includes a pair of apertures from the first set of apertures. The first set of permanent magnets is inserted within the first set of apertures. Each pair of permanent magnets within a pole cooperatively generates a magnetic field in a same direction within the pole. The magnetic field generated by a respective pair of magnets in a respective pole is opposite to a magnetic field generated by a pair of permanent magnets in an adjacent pole.
Abstract:
A rotor for a permanent magnet synchronous machine. A first layer of cavities formed circumferentially within the rotor core structure. Pairs of the cavities in the first layer form V-shaped configurations and are spaced circumferentially about the rotor core structure in the first layer. A second layer of cavities is formed circumferentially within the rotor core structure. Pairs of the cavities in the second layer form V-shaped configurations and are spaced circumferentially about the rotor core structure in the second layer. A first set of permanent magnets is inserted within each cavity in the first layer and a second set of permanent magnets inserted within each cavity in the second layer. Each respective V-shaped configuration of the second layer having permanent magnets disposed therein extend greater than half a radial distance from the outer cylindrical wall to the inner cylindrical wall.
Abstract:
Systems and methods are provided for diagnosing stator windings in an electric motor. An exemplary method for diagnosing stator windings in an electric motor involves determining an input energy imbalance across phases of the stator windings for an electrical period of the electric motor and identifying a fault condition when the input energy imbalance is greater than a first threshold value. In some embodiments, an input energy ratio across phases of the stator windings is also determined for the electrical period, wherein the fault condition is identified as a phase-to-phase short circuit fault condition when the input energy ratio is greater than a second threshold value and the input energy imbalance is greater than the first threshold value, or alternatively, as an in-phase short circuit fault condition when the input energy ratio is less than the second threshold value.