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公开(公告)号:US20230330906A1
公开(公告)日:2023-10-19
申请号:US18211953
申请日:2023-06-20
Applicant: IMFLUX INC.
Inventor: Bryler Collins , Brian Matthew Burns , Gene Michael Altonen , Brandon Michael Birchmeier , Matthew Craver
CPC classification number: B29C45/77 , B29C45/26 , B29C45/50 , B29C45/80 , B29C45/768 , B29C2045/2683 , B29C2945/76006 , B29C2945/76083 , B29C2945/76187 , B29C2945/7621 , B29C2945/76498 , B29C2945/76568 , B29C2945/76595 , B29C2945/76665 , B29C2945/76943
Abstract: A method of detecting and compensating for a non-operational mold cavity in an injection molding apparatus having a plurality of mold cavities and an injection molding screw or ram includes injecting, via the injection molding screw or ram, a molten thermoplastic material into the plurality of mold cavities. The method includes measuring a first process parameter of the injection molding apparatus at a pre-determined time during or after the injecting. The method also includes determining, based on the first process parameter, whether one or more mold cavities of the plurality of mold cavities are non-operational. Then, when it is determined that one or more mold cavities are non-operational, the method includes automatically adjusting the first process parameter or a second process parameter of the injection molding apparatus.
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公开(公告)号:US20230234272A1
公开(公告)日:2023-07-27
申请号:US18129311
申请日:2023-03-31
Applicant: IMFLUX INC.
Inventor: Brian Matthew Burns , Gene Michael Altonen
CPC classification number: B29C45/77 , B29C45/766 , B29C45/7693 , B29C2945/7605 , B29C2945/7613 , B29C2945/76498 , B29C2945/76949 , B29C2945/76969 , B29C2945/76936 , B29C2945/76943
Abstract: Systems and approaches for controlling an injection molding machine and a mold forming a mold cavity and being controlled according to an injection cycle. The systems and methods include analyzing a model of at least one of the injection molding machine, the mold, and a molten material to determine initial values for one or more control parameters of the injection molding machine, and executing a run of injection cycles at the injection molding machine; measuring operation of the injection molding machine during a particular injection cycle of the run of injection cycles; determining one or more operational parameters exceed a threshold; and upon determining that the one or more operational parameters exceed the threshold, adjusting the one or more control parameters for subsequent injection cycles of the run of injection cycles.
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公开(公告)号:US11642823B2
公开(公告)日:2023-05-09
申请号:US17544546
申请日:2021-12-07
Applicant: IMFLUX INC.
Inventor: Brian Matthew Burns , Gene Michael Altonen
CPC classification number: B29C45/77 , B29C45/766 , B29C45/7693 , B29C2945/7605 , B29C2945/7613 , B29C2945/76498 , B29C2945/76936 , B29C2945/76943 , B29C2945/76949 , B29C2945/76969
Abstract: Systems and approaches for controlling an injection molding machine and a mold forming a mold cavity and being controlled according to an injection cycle. The systems and methods include analyzing a model of at least one of the injection molding machine, the mold, and a molten material to determine initial values for one or more control parameters of the injection molding machine, and executing a run of injection cycles at the injection molding machine; measuring operation of the injection molding machine during a particular injection cycle of the run of injection cycles; determining one or more operational parameters exceed a threshold; and upon determining that the one or more operational parameters exceed the threshold, adjusting the one or more control parameters for subsequent injection cycles of the run of injection cycles.
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公开(公告)号:US11498253B2
公开(公告)日:2022-11-15
申请号:US16437164
申请日:2019-06-11
Applicant: IMFLUX INC.
Inventor: Bryler Collins , Ethan David Stiefel , Gene Michael Altonen , Brandon Michael Birchmeier , Brian Matthew Burns
Abstract: Systems and approaches for controlling an injection molding machine having a first configuration and a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for a portion of an injection cycle of an injection molding machine having a second configuration and operating the injection molding machine having the first configuration to inject a molten material into the mold cavity. While operating the injection molding machine having the first configuration, the obtained pattern is used to control a portion of the injection cycle.
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公开(公告)号:US11407158B2
公开(公告)日:2022-08-09
申请号:US16123205
申请日:2018-09-06
Applicant: IMFLUX INC.
Inventor: Gene Michael Altonen , Brian Matthew Burns
Abstract: In order to reduce oscillations in process variables of an injection molding process, an injection molding machine may be operatively connected to a model database that stores models of injection molding machines and molds. A tuning controller may set initial gain values of a variable-gain proportional-integral-derivative (PID) controller. To set the initial gains, the tuning controller may be configured to obtain, from the model database, a model for a first and second injection molding machines and a model for a mold. The tuning controller may analyze the models to determine a correlation between injection molding machine parameters and mold cycle performance for the mold. Accordingly, the tuning controller may apply the correlation to determine an initial gain value for a least one of the first, second, and third gains of the PID controller. The tuning controller may then set the initial gain values for the PID controller.
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公开(公告)号:US20210387393A1
公开(公告)日:2021-12-16
申请号:US17324299
申请日:2021-05-19
Applicant: IMFLUX INC.
Inventor: Bryler Collins , Brian Matthew Burns , Gene Michael Altonen , Brandon Michael Birchmeier , Matthew Craver
Abstract: A method of detecting and compensating for a non-operational mold cavity in an injection molding apparatus having a plurality of mold cavities and an injection molding screw or ram includes injecting, via the injection molding screw or ram, a molten thermoplastic material into the plurality of mold cavities. The method includes measuring a first process parameter of the injection molding apparatus at a pre-determined time during or after the injecting. The method also includes determining, based on the first process parameter, whether one or more mold cavities of the plurality of mold cavities are non-operational. Then, when it is determined that one or more mold cavities are non-operational, the method includes automatically adjusting the first process parameter or a second process parameter of the injection molding apparatus.
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公开(公告)号:US10399262B2
公开(公告)日:2019-09-03
申请号:US15378793
申请日:2016-12-14
Applicant: IMFLUX INC.
Inventor: Brian Matthew Burns , Gene Michael Altonen
Abstract: A remote controller can be provided on any apparatus that employs feedback control from a native controller to add functionality to the apparatus where the native controller is not capable of providing such functionality independently.
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公开(公告)号:US10169721B2
公开(公告)日:2019-01-01
申请号:US15465128
申请日:2017-03-21
Applicant: IMFLUX INC.
IPC: G06N99/00 , B29C45/76 , B29C47/92 , B29C45/77 , B29C45/78 , G05B19/414 , B29K105/00
Abstract: An injection molding machine uses a native controller and a retrofit controller to effectively control its operation. The controllers may determine and/or receive information regarding the machine's maximum load capacity, and may also determine a current operational load value of the machine. The retrofit controller may cause the machine to operate at any number of combinations of settings of operational parameters which result in the machine operating at or below the maximum load value by adjusting any number of machine parameters associated with the injection molding machine based on feedback sensors measuring real-time operating conditions of the machine.
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公开(公告)号:US20180056566A1
公开(公告)日:2018-03-01
申请号:US15692128
申请日:2017-08-31
Applicant: IMFLUX INC.
Inventor: Gene Michael Altonen , Brian Matthew Burns , H. Kenneth Hanson, III
IPC: B29C45/76
CPC classification number: B29C45/76 , B29C45/766 , B29C2945/76006 , B29C2945/76033 , B29C2945/7611 , B29C2945/7612 , B29C2945/7618 , B29C2945/76187 , B29C2945/76498 , B29C2945/76518 , B29C2945/76531 , B29C2945/76561 , B29C2945/76595 , B29C2945/76598 , B29C2945/76605 , B29C2945/76665 , B29C2945/76668 , B29C2945/76702 , B29C2945/76892 , B29C2945/76913 , B29C2945/76949
Abstract: An injection molding machine uses a controller to effectively control its operation. The controller may determine and/or receive information regarding the machine's maximum load capacity, and may also determine a current operational load value of the machine. The controller may cause the machine to operate at any number of combinations of settings of operational parameters which result in the machine operating at or below the maximum load value by adjusting any number of machine parameters associated with the injection molding machine based on feedback sensors measuring real-time operating conditions of the machine.
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公开(公告)号:US20220332029A1
公开(公告)日:2022-10-20
申请号:US17856238
申请日:2022-07-01
Applicant: IMFLUX INC.
Inventor: Gene Michael Altonen , Brian Matthew Burns
Abstract: In order to reduce oscillations in process variables of an injection molding process, an injection molding machine may be operatively connected to a model database that stores models of injection molding machines and molds. A tuning controller may set initial gain values of a variable-gain proportional-integral-derivative (PID) controller. To set the initial gains, the tuning controller may be configured to obtain, from the model database, a model for a first and second injection molding machines and a model for a mold. The tuning controller may analyze the models to determine a correlation between injection molding machine parameters and mold cycle performance for the mold. Accordingly, the tuning controller may apply the correlation to determine an initial gain value for a least one of the first, second, and third gains of the PID controller. The tuning controller may then set the initial gain values for the PID controller.
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