摘要:
Rheological measurement systems for use with systems including pressurized polymer melts and/or other viscous materials are described. In one embodiment, a rheometer is connected to an associated system with a bent, curved, or bendable tube to permit the rheometer to measure rheological properties in locations where the rheometer could not otherwise be located due to the presence of obstructions. Embodiments including rigid straight tubes for connecting a rheometer to an associated system are also described. In another embodiment, a flow-through rheometer is connected to an industry standard ½-20 thermowell aperture that is typically used for attaching temperature and pressure probes to a vessel containing a viscous material such as an extruder or injection molding system. The rheological measurement systems described can have improved tube resistance and thermal strength.
摘要:
For each of different resins R, a zero shear viscosity ηo of each resin R is obtained by using a conversion function expression whose parameters are a melt flow rate (MFR) and a set temperature of a heating cylinder and is registered. Also, a purge resin required amount Wu corresponding to a viscosity difference ηd between the zero shear viscosity ηof of a former resin Rf and the zero shear viscosity ηos of a succeeding resin Rs is registered. When resin switching is performed, the zero shear viscosity ηof of the former resin Rf and the zero shear viscosity ηos of the succeeding resin Rs are obtained by inputting the MFR of the former resin Rf and the MFR of the succeeding resin Rs to a molding machine controller, the viscosity difference ηd between the zero shear viscosity ηof of the former resin Rf and the zero shear viscosity ηos of the succeeding resin Rs is obtained, an amount of a purge resin required for resin switching is obtained as a purge resin required amount Wu, and at least the obtained purge resin required amount Wu is displayed.
摘要:
A nozzle is attached to a heating cylinder via a nozzle adapter. A sensor for pressure measurement is attached to the nozzle adapter. A molten resin is injected into the air with a front of the nozzle open, and a resin pressure is measured by pressure measuring unit while the molten resin is being injected into the air. Based on the resin pressure, the viscosity of the injected molten resin is determined.
摘要:
A computer-implemented method and non-transitory computer medium for calculating a shrinkage of a molding product comprises a step of using a computer processor to calculate a molding pressure of a molding fluid in a molding cavity by taking into consideration an increase of a shear viscosity of the molding fluid by a decrease of a shear rate, and a step of calculating the shrinkage of the molding products by taking into consideration a variation of a specific volume of the molding fluid as the molding pressure and a molding temperature decrease.
摘要:
A measuring device for an injection molding system for ascertaining a batch-specific characteristic number of a plasticized plastic includes a flow channel which is situated between a plasticizing unit of an injection molding machine and an injection molding tool, a first pressure sensor and a second pressure sensor and a first temperature sensor and a second temperature sensor being situated along the flow channel. The flow channel has a taper between the first pressure sensor and the second pressure sensor.
摘要:
A measuring device for an injection molding system for ascertaining a batch-specific characteristic number of a plasticized plastic includes a flow channel which is situated between a plasticizing unit of an injection molding machine and an injection molding tool, a first pressure sensor and a second pressure sensor and a first temperature sensor and a second temperature sensor being situated along the flow channel. The flow channel has a taper between the first pressure sensor and the second pressure sensor.
摘要:
The invention relates to a method and apparatus for analyzing fluid flow while considering heat transfer effects and, in particular, a phase change from a molten state to a solid state. In particular, the method and apparatus may be applied to the analysis of an injection molding process for producing a molded polymer component from a thermoplastic or a thermosetting polymer. In one embodiment, the method may be used to determine pressure required to fill a mold cavity and pressure gradients introduced during filling and packing of the cavity of an injection mold. The results of these analyses may be used to determine the number and location of gates, to determine the best material for the component, and to optimize the process conditions used in the molding process.
摘要:
An injection molding device includes an injection device including a cylinder, a screw, and a nozzle provided at a front end of the cylinder, for discharging molten resin as the screw advances, a mold including a molded product cavity, and a resin channel between the molded product cavity and a portion abutting the nozzle, a channel pressure measuring device for acquiring channel pressure data in the resin channel, and a determination unit that determines presence/absence of clogging of a gate of the resin channel, based on features of the channel pressure data.
摘要:
Systems and approaches for controlling an injection molding machine and a mold forming a mold cavity and being controlled according to an injection cycle. The systems and methods include analyzing a model of at least one of the injection molding machine, the mold, and a molten material to determine initial values for one or more control parameters of the injection molding machine, and executing a run of injection cycles at the injection molding machine; measuring operation of the injection molding machine during a particular injection cycle of the run of injection cycles; determining one or more operational parameters exceed a threshold; and upon determining that the one or more operational parameters exceed the threshold, adjusting the one or more control parameters for subsequent injection cycles of the run of injection cycles.
摘要:
Apparatus and methods for forming and printing hollow bodies from amorphous materials to form three-dimensional objects are provided. Apparatus provide a hollow body forming and printing machine, and methods for determining a desired amount of impact deformation for the hollow spheres, including calculating specific characteristics of the hollow spheres and the amorphous material, deriving a target viscosity range, adjusting the apparatus to satisfy the target viscosity range, and using the apparatus to form a plurality of hollow spheres with controlled deformation.