摘要:
A method for inspecting a component includes exciting a number of transducers forming an array to produce an ultrasonic transmission beam (beam) focused into the component. The array and the component are separated by a standoff. A number of echo signals are generated using the transducers, and the echo signals are processed in a number of channels. The processing includes both dynamical focus and providing a dynamic aperture on receive, both of which compensate for refraction of the beam at the component/standoff interface. A single-turn inspection method includes: (a) positioning the array facing the component, (b) exciting the transducers, (c) generating a number of echo signals, (d) changing the relative angular orientation of the array and the component around an axis and repeating steps (b) and (c), and (e) processing the echo signals to form at least one processed echo signal.
摘要:
The present disclosure provides for the application of a two-dimensional ultrasonic phased array (100), formed of a plurality of transducers (102) arranged in a rectilinear pattern, for material and volumetric component testing. The two-dimensional array enables electronic adjustment of the focal properties and size of the aperture in both the azimuthal and elevational directions such that uniform and/or specified sound field characteristics can be obtained at any or all locations in the component being tested.
摘要:
A method of inspecting a component includes immersing the component in a coupling medium with material velocity cw and immersing an ultrasonic (UT) probe having at least one transducer in the coupling medium. The UT probe has a convex lens with acoustic velocity cL and an acoustic impedance less than about 2.5×106 Rayls. The method further includes exciting the transducer to produce an UT pulse directed into the component and generating echo signals using the transducer as a receive element. An US inspection system includes UT probe, a pulser/receiver configured to supply signal excitation pulses to the transducer element at a pulse repetition frequency (prf) of at least about 1000 Hz and a scanner configured to scan the component with the UT probe at a scanning rate equal to the prf times a scanning increment.
摘要翻译:检查部件的方法包括将部件浸入具有材料速度的耦合介质中,并将具有至少一个换能器的超声波(UT)探针浸入耦合介质中。 UT探头具有声速为C L L的凸透镜,并且声阻抗小于约2.5×10 6 Rayls。 该方法还包括激励换能器以产生定向到组件中的UT脉冲,并且使用换能器作为接收元件产生回波信号。 美国检查系统包括UT探测器,脉冲发生器/接收器被配置为以至少约1000Hz的脉冲重复频率(prf)向换能器元件提供信号激励脉冲,以及扫描器,其被配置为用UT探针扫描部件 扫描速率等于prf乘以扫描增量。
摘要:
An ultrasound inspection system is provided. The ultrasound inspection system includes a pulse echo transducer and a processor that is operationally coupled to the transducer. The system facilitates reducing noise in an echo received from a near surface inspection area of a component. To facilitate reducing noise the processor is programmed to extract an A-scan data set from a B-scan image of the component. The processor is also programmed to locate a half-max point of a front surface echo in the A-scan data set. The processor is also programmed to locate the front surface of the component using a first zero crossing in a derivative of the A-scan data set.
摘要:
Methods and apparatus for fabricating a component is provided. The method includes receiving an ultrasound image of the component, selecting a subimage that includes a first surface of the component and an inspection area of the component, combining a filtered subimage with the selected subimage, and outputting the combined image to at least one of a display and an analyzer.
摘要:
An ultrasonic transducer system has at least one ultrasonic transducer. Each ultrasonic transducer includes a housing having a wall that is made at least in part of an organic structural material that is substantially impervious to water; and an ultrasonic sensor element located at least in part within the housing and positioned to transceive ultrasonic signals. The wall is preferably cylindrical in shape and made of polyvinylchloride plastic. An electrically grounded shield is within the housing and adjacent to an interior wall surface. The ultrasonic sensor element may be a piezoelectric copolymer film ultrasonic sensor element.
摘要:
A method and system for microstructural evaluation and degradation evaluation of an object are provided. The method comprises insonifying at least one subvolume of the object with ultrasonic energy at a fundamental frequency and acquiring receive energy from the object at the fundamental frequency and at least one harmonic frequency thereof. A nonlinearity parameter is determined using the receive energy. The nonlinearity parameter is then used to determine a grain size for the subvolume of the object and a variation of the grain size within the object. The nonlinearity parameter is also used to determine fatigue damage or a residual stress.