Abstract:
An ultrasonic inspection method for inspecting titanium material is provided. The ultrasonic inspection method is capable of detecting critical flaws in the titanium material that may limit titanium material applications. The ultrasonic inspection method comprises fixing at least one of frequency or acoustic entity size of the titanium material as a constant for the ultrasonic inspecting; wherein the frequency that is fixed is selected based on the size of the flaws deemed critical for mechanical performance—including fatigue performance—in the titanium material, and the grain size that is fixed selected based on the size of the flaws deemed critical for mechanical performance—including fatigue performance—in the titanium material; ultrasonic inspecting the titanium material in which the step of ultrasonic inspecting the titanium material generates scattering from microstructural characteristics and features of the titanium material; detecting generated scattering; characterizing the type of detected scattering; and determining if the titanium material comprises critical flaws based on the type of scattering. If the scattering comprises predominantly Rayleigh scattering, the step of determining determines that the titanium material comprises uniform-fine grain titanium, however, if the scattering comprises Rayleigh scattering and other types of scattering, the step of determining determines that the titanium material may comprise critical flaws that may limit applications of the titanium material. The invention also provides a system for implementing the method, as embodied by the invention.
Abstract:
A titanium article for an ultrasonic inspection is provided in which the titanium article can be ultrasonic inspected for determining its acceptability in for microstructurally sensitive applications. The ultrasonic inspection method comprises providing a titanium article, directing ultrasonic energy of ultrasonic inspection to the titanium article; scattering reflected energy in the titanium article; determining an amount of noise generated by the ultrasonic inspection of the titanium article; and characterizing the titanium article as acceptable if the amount of noise as a function of ultrasonic frequency or wavelength is characteristic of predominantly Rayleigh scattering and the magnitude of the noise is less than a pre-determined noise level. The titanium article comprises an uniform-fine grain microstructure. The uniform-fine grain microstructure generates predominantly Rayleigh scattering when undergoing ultrasonic inspection. The invention also sets forth a method of forming a titanium article. The method of forming comprises providing a uniform fine grain titanium material by a processes selected from forging and heat treating a billet of conventional titanium material into the titanium article.
Abstract:
The present disclosure provides for the application of a two-dimensional ultrasonic phased array (100), formed of a plurality of transducers (102) arranged in a rectilinear pattern, for material and volumetric component testing. The two-dimensional array enables electronic adjustment of the focal properties and size of the aperture in both the azimuthal and elevational directions such that uniform and/or specified sound field characteristics can be obtained at any or all locations in the component being tested.
Abstract:
A method and apparatus for nondestructive testing a railroad rail is provided. The method includes locating at least one magnetic exciter adjacent to the rail, the at least one magnetic exciter includes an emitting end and a longitudinal axis extending perpendicularly through the emitting end, discharging the energy storage circuit through the at least one magnetic exciter such that only a magnetic pulse enters the rail at a location of the exciter, and controlling a shape of the magnetic pulse. The apparatus includes at least one magnetic exciter adjacent to a rail, a energy storage circuit electrically coupled to the at least one magnetic exciter the energy storage circuit is configured to supply a shaped current pulse to the at least one exciter, and a power source electrically coupled to the energy storage circuit.
Abstract:
An ultrasonic inspection method for determining acceptability of material for microstructurally sensitive applications comprises providing a material, directing ultrasonic energy of ultrasonic inspection to the material; scattering reflected energy in the material; determining an amount of noise generated by the ultrasonic inspection; and characterizing the material as acceptable if the amount of noise corresponds to a pre-determined noise level. The invention also sets forth a system for implementing the method, as embodied by the invention.
Abstract:
An ultrasonic probe and method for noninvasively monitoring materials processing in screw driven extruders. The noninvasive probe includes at least one ultrasonic transducer operable to transmit an ultrasonic signal on a signal path intersecting an inner sidewall of a barrel of the extruder and material between the inner sidewall of the barrel and an outer surface of a screw within the barrel. Information about the state of the material intersected by the ultrasonic signal is ascertainable from an elapsed time between reception of a first reflection of the ultrasonic signal and reception of a second reflection of the ultrasonic signal. The first reflection results when the ultrasonic signal exits the inner sidewall of the barrel and the second reflection results when the ultrasonic signal reaches one of the outer surface of the screw and partially solid material.
Abstract:
A method for determining incipient mechanical failure of an object includes insonifying the object with ultrasonic energy at a selected fundamental frequency. Amplitude data is acquired from the insonified object at the fundamental frequency and at a second harmonic of the fundamental frequency, and a non-linear acoustic image is generated from the amplitude data at the fundamental frequency and the second harmonic frequency.
Abstract:
A method for inspecting a component includes exciting a number of transducers forming an array to produce an ultrasonic transmission beam (beam) focused into the component. The array and the component are separated by a standoff. A number of echo signals are generated using the transducers, and the echo signals are processed in a number of channels. The processing includes both dynamical focus and providing a dynamic aperture on receive, both of which compensate for refraction of the beam at the component/standoff interface. A single-turn inspection method includes: (a) positioning the array facing the component, (b) exciting the transducers, (c) generating a number of echo signals, (d) changing the relative angular orientation of the array and the component around an axis and repeating steps (b) and (c), and (e) processing the echo signals to form at least one processed echo signal.
Abstract:
A method for laser shock peening a surface is disclosed. A laser beam pulse from a laser apparatus is produced. The laser pulse has a cross-section taken perpendicular to the laser beam, a fluence profile across the cross-section. The pulse against an area on said surface. The fluence profile is controlled such that process induced defects are reduced.
Abstract:
A method for inspecting a titanium-based alloy that comprises alpha phase grains to detect flaws in the titanium-based alloy, the titanium-based alloy comprises an alpha phase that is provided by thermomechanically processing the alloy to provide a microstructure which comprises the alpha phase that defines an average grain size and a crystallographic orientation of the grains of the alpha phase that is highly randomized. The method comprises ultrasonically inspecting the titanium-based alloy using an ultrasonic beam, the ultrasonic beam comprising a cross-sectional area that is less than the average grain size of the alpha phase in the titanium-based alloy; and determining flaws based on the step of ultrasonic inspecting.