Abstract:
A system for forming a plastic article, the system comprising a preform injection molding apparatus, comprising a mold, a plastic melt injection system, a sensor, and a controller, wherein: the first mold portion is made of a material having a thermal conductivity between about 52 watts per meter kelvin and about 385 watts per meter kelvin; the controller is configured to control the injection element to maintain the molten thermoplastic material at a substantially constant melt pressure, during filling of the mold cavities, wherein the substantially constant melt pressure is between about 2.76 megapascals (400 psi) and about 68.95 megapascals (10,000 psi); and the preform injection molding apparatus is designed to have a useful life of between one million and ten million injection molding cycles.
Abstract:
A carousel-like continuous co-injection molding system includes an arrangement of upper and lower inclined feed channels. Each of the feed channels has a valve therein positioned upstream of an inlet to an associated mold cavity. The valve is controllable so that adjustments may be made in real time to achieve or maintain delivery of molten polymeric material to the mold cavity at constant pressure.
Abstract:
A feed system for an injection molding machine. The feed system includes a first part with a first channel, and a second part with a second channel. The first channel and the second channel together form a molten plastic feed conduit when they are engaged. The first part and the second part are unbonded to one another.
Abstract:
A feed system for an injection molding method and machine includes a first part including a first channel, and a second part including a second channel, the first channel and the second channel forming a molten plastic feed conduit when the first part is located adjacent to the second part. A joint is formed between the first part and the second part along the first channel and the second channel and the joint is one of a sintered joint, a welded joint, and a brazed joint.
Abstract:
A method of forming a preform, which is configured to be subjected to a subsequent forming process, the method comprising: providing a mold with a plurality of mold cavities, wherein the mold is made of a material having a thermal conductivity between about 52 watts per meter Kelvin and about 385 watts per meter Kelvin.
Abstract:
A carousel-like continuous molding system includes an arrangement of inclined feed channels. Each of the feed channels has a controllable valve therein positioned upstream of an inlet to an associated mold cavity. The valve is controllable so that adjustments may be made in real time to achieve or maintain delivery of molten polymeric material to the mold cavity at constant pressure.
Abstract:
A low constant pressure injection molding machine forms molded parts by injecting molten thermoplastic material into a mold cavity at low constant pressures of 6,000 psi and lower. As a result, the low constant pressure injection molding machine includes a mold formed of easily machineable material that is less costly and faster to manufacture than typical injection molds.
Abstract:
An injection mold assembly for a high output consumer product injection molding machine, the injection mold assembly having a simplified cooling system that is an evaporative cooling system or a cooling system including a hazardous, dangerous, or expensive cooling fluid. The simplified cooling system has a cooling fluid channel that is confined to a mold support plate.