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公开(公告)号：US20160082637A1
公开(公告)日：2016-03-24
申请号：US14861190
申请日：2015-09-22
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , Michael Thomas DODD
CPC classification number: B29C45/77 , B29C33/3842 , B29C45/74 , B29C45/76 , B29C45/762 , B29C45/78 , B29C2045/776 , B29C2945/76498 , B29C2945/76501 , B29C2945/76535 , B29C2945/76545 , B29C2945/76561 , B29C2945/76688 , B29C2945/76859 , B29C2945/76936 , B29C2945/76939 , B29K2101/00
Abstract: An injection molding machine that uses a mold and a native controller to operate according to an original mold cycle to mold plastic objects is retrofitted with a retrofit controller; the retrofitted machine uses the mold and the retrofit controller to operate according to a retrofit mold cycle to mold plastic objects.
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2.发明申请公开(公告)号：US20150035190A1
公开(公告)日：2015-02-05
申请号：US14448682
申请日：2014-07-31
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , Kimberly Nichole McCONNELL , Vincent Sean BREIDENBACH , Milko Georgiev GERGOV
CPC classification number: B29C45/77 , B29C45/0025 , B29C45/0046 , B29C45/7613 , B29C45/7646 , B29C2945/76006 , B29C2945/76076 , B29C2945/76257 , B29C2945/76381 , B29C2945/76548 , B29C2945/76551 , B29C2945/76561 , B29C2945/76933 , B29C2945/76936 , B29K2101/12
Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters a step time of the injection cycle to ensure that molten plastic material completely fills and packs a mold cavity to prevent part flaws such as short shots or flashing.
Abstract translation: 考虑在注射运行期间熔融塑料材料的材料特性变化的方法和机器。 如果熔融塑料材料的粘度在喷射运行期间变化，则控制器改变喷射循环的步进时间，以确保熔融塑料材料完全填充并包装模腔，以防止诸如短射或闪光的部分缺陷。
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3.发明申请METHOD OF INJECTION MOLDING USING ONE OR MORE EXTERNAL SENSORS AS A VIRTUAL CAVITY SENSOR 审中-公开使用一个或多个外部传感器作为虚拟CAVITY传感器的注射成型方法公开(公告)号：US20170021544A1
公开(公告)日：2017-01-26
申请号：US15216762
申请日：2016-07-22
Applicant: iMFLUX Inc.
CPC classification number: B29C45/77 , B29C45/0001 , B29C45/76 , B29C45/766 , B29C45/78 , B29C45/80 , B29C2945/76006 , B29C2945/761 , B29C2945/76103 , B29C2945/76254 , B29C2945/76381 , B29C2945/76481 , B29C2945/76498 , B29C2945/76531 , B29C2945/76545 , B29C2945/76568 , B29C2945/76735 , B29C2945/76765 , B29C2945/76859 , B29C2945/76933 , B29C2945/76943 , B29C2945/76946 , B29K2101/12 , B29K2105/0067
Abstract: A injection molding method involves measuring, using at least one external sensor, a change in a parameter of a mold side of a mold cavity, approximating a condition within the mold cavity based on the change in the parameter, such as pressure within the mold cavity or flow front position, and comparing the approximated condition to a trigger point,. If the approximated condition equals or exceeds the trigger point, activating a virtual cavity sensor having an optimal pre-defined pressure-time curve, and upon activation, the virtual cavity sensor tracks an approximated condition calculated from the change in parameter measurements measured by the at least one external sensor over time. In an embodiment, results of the approximated parameter tracking can be used in conjunction with an optimal pre-defined pressure-time curve.
Abstract translation: 注射成型方法包括使用至少一个外部传感器来测量模腔的模具侧的参数的变化，基于参数的变化（例如模腔内的压力）近似模具腔内的状态 或流动前端位置，并将近似条件与触发点进行比较。 如果近似条件等于或超过触发点，则激活具有最佳预定义压力 - 时间曲线的虚拟腔传感器，并且在激活时，虚拟腔传感器跟踪从由at测量的参数测量值的变化计算出的近似条件 随着时间的推移，至少有一个外部传感器。 在一个实施例中，近似参数跟踪的结果可以与最佳预定义的压力 - 时间曲线结合使用。
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公开(公告)号：US20170015029A1
公开(公告)日：2017-01-19
申请号：US15211330
申请日：2016-07-15
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , Randy Lee HUGHES , Chow-chi HUANG , Brandon Michael BIRCHMEIER , Herbert Kenneth HANSON, III
IPC: B29C45/00
CPC classification number: B29C45/0003 , B29C45/52 , B29C45/766 , B29C45/768 , B29C2945/76936 , B29K2101/12 , B29L2009/00
Abstract: Injection molding at substantially constant pressure yields a substantially controlled injection molding process, even when utilizing a leaking check ring.
Abstract translation: 在基本恒定的压力下注射成型即使在使用泄漏检查环时也产生基本上受控的注射成型工艺。
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公开(公告)号：US20150258721A1
公开(公告)日：2015-09-17
申请号：US14656050
申请日：2015-03-12
Applicant: iMFLUX Inc.
Inventor： Charles John BERG, JR. , Douglas Bruce ZEIK , Gene Michael ALTONEN , Chow-chi HUANG , Michael Thomas DODD , Ralph Edwin NEUFARTH
CPC classification number: B29D22/003 , B29B2911/14906 , B29C33/38 , B29C45/77 , B29C49/06 , B29C49/12 , B29C2049/4608 , B29C2049/462 , B29C2049/4626 , B29C2945/76006 , B29K2023/06 , B29K2023/12 , B29K2025/06 , B29K2025/08 , B29K2027/16 , B29K2055/02 , B29K2067/003 , B29K2067/006 , B29K2067/046 , B29K2069/00 , B29K2077/00 , B29K2105/258 , B29K2905/02 , B29K2995/0013 , B29L2031/7158
Abstract: A system for forming a plastic article, the system comprising a preform injection molding apparatus, comprising a mold, a plastic melt injection system, a sensor, and a controller, wherein: the first mold portion is made of a material having a thermal conductivity between about 52 watts per meter kelvin and about 385 watts per meter kelvin; the controller is configured to control the injection element to maintain the molten thermoplastic material at a substantially constant melt pressure, during filling of the mold cavities, wherein the substantially constant melt pressure is between about 2.76 megapascals (400 psi) and about 68.95 megapascals (10,000 psi); and the preform injection molding apparatus is designed to have a useful life of between one million and ten million injection molding cycles.
Abstract translation: 一种用于形成塑料制品的系统，所述系统包括预成型件注射成型装置，包括模具，塑料熔体注射系统，传感器和控制器，其中：所述第一模具部分由具有导热性的材料制成 每米开尔文约52瓦特，开尔文约385瓦特; 控制器构造成在填充模具腔期间控制注射元件以将熔融热塑性材料保持在基本恒定的熔体压力，其中基本上恒定的熔体压力在约2.76兆帕（400psi）至约68.95兆帕（10,000 psi）; 并且预成型件注塑设备被设计成具有在一百万到一千万次注塑周期之间的使用寿命。
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Patent Agency Ranking
公开(公告)号：US20160059455A1
公开(公告)日：2016-03-03
申请号：US14837303
申请日：2015-08-27
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , Ralph Edwin NEUFARTH , Chow-chi HUANG , Michael Thomas DODD , Matthew Lloyd NEWMAN
IPC: B29C45/18
CPC classification number: B29C45/18 , B29C33/0038 , B29C45/0025 , B29C45/2608 , B29C45/27 , B29C45/2725 , B29C45/77 , B29C2945/76498 , B29C2945/76859 , B29K2905/02 , B29L2031/757
Abstract: A feed system for an injection molding machine. The feed system includes a first part with a first channel, and a second part with a second channel. The first channel and the second channel together form a molten plastic feed conduit when they are engaged. The first part and the second part are unbonded to one another.
Abstract translation: 注塑机的进料系统。 进料系统包括具有第一通道的第一部分和具有第二通道的第二部分。 当第一通道和第二通道接合时，一起形成熔融塑料进料导管。 第一部分和第二部分是彼此无关的。
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公开(公告)号：US20160031136A1
公开(公告)日：2016-02-04
申请号：US14813208
申请日：2015-07-30
Applicant: iMFLUX Inc.
Inventor： Chow-chi HUANG , Gene Michael ALTONEN , Ralph Edwin NEUFARTH , Matthew Lloyd NEWMAN , Michael Thomas DODD , John Philip BEAUMONT
CPC classification number: B29C45/77 , B29C45/27 , B29C45/2725 , B29C2045/273 , B29C2045/2732 , B29C2945/76498 , B29C2945/76658 , B29C2945/76859 , B29K2905/00 , B29K2995/0013
Abstract: A feed system for an injection molding method and machine includes a first part including a first channel, and a second part including a second channel, the first channel and the second channel forming a molten plastic feed conduit when the first part is located adjacent to the second part. A joint is formed between the first part and the second part along the first channel and the second channel and the joint is one of a sintered joint, a welded joint, and a brazed joint.
Abstract translation: 用于注射成型方法和机器的进料系统包括包括第一通道的第一部分和包括第二通道的第二部分，当第一部分位于第二通道附近时，第一通道和第二通道形成熔融塑料进料管道 第二部分。 沿着第一通道和第二通道在第一部分和第二部分之间形成接头，接头是烧结接头，焊接接头和钎焊接头之一。
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公开(公告)号：US20150258726A1
公开(公告)日：2015-09-17
申请号：US14656015
申请日：2015-03-12
Applicant: iMFLUX Inc.
Inventor： Charles John BERG, JR. , Douglas Bruce ZEIK , Chow-chi HUANG , Michael Thomas DODD , Gene Michael ALTONEN , Ralph Edwin NEUFARTH
CPC classification number: B29C45/0055 , B29B11/08 , B29B11/14 , B29C33/38 , B29C45/72 , B29C45/77 , B29C49/063 , B29C49/12 , B29K2105/253 , B29K2905/00 , B29K2995/0013 , B29L2031/7158
Abstract: A method of forming a preform, which is configured to be subjected to a subsequent forming process, the method comprising: providing a mold with a plurality of mold cavities, wherein the mold is made of a material having a thermal conductivity between about 52 watts per meter Kelvin and about 385 watts per meter Kelvin.
Abstract translation: 一种形成预型件的方法，其被配置为经受随后的成型过程，所述方法包括：提供具有多个模腔的模具，其中所述模具由具有约52瓦/秒之间的导热率的材料制成 开尔文米，开普尔约385瓦特。
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9.发明申请Injection Molding Machines and Methods for Accounting for Changes in Material Properties During Injection Molding Runs 审中-公开注射成型机和注塑成型过程中材料性能变化的计算方法公开(公告)号：US20150224696A1
公开(公告)日：2015-08-13
申请号：US14659509
申请日：2015-03-16
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , Kimberly Nichole McCONNELL , Vincent Sean BREIDENBACH , Milko Georgiev GERGOV
IPC: B29C45/77
CPC classification number: B29C45/77 , B29C45/7646 , B29C2945/76006 , B29C2945/76066 , B29C2945/76257 , B29C2945/76381 , B29C2945/76538 , B29C2945/76936 , B29L2031/00
Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters an injection pressure to ensure that molten plastic material fills a mold cavity within a correct amount of time to prevent part flaws such as short shots or flashing.
Abstract translation: 考虑在注射运行期间熔融塑料材料的材料特性变化的方法和机器。 如果熔融塑料材料的粘度在喷射运行期间变化，则控制器改变注射压力，以确保熔融塑料材料在正确的时间内填充模腔，以防止诸如短射或闪光的部分缺陷。
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公开(公告)号：US20150174803A1
公开(公告)日：2015-06-25
申请号：US14577310
申请日：2014-12-19
Applicant: iMFLUX Inc.
Inventor： Matthew Lloyd NEWMAN , John Moncrief LAYMAN , Andrew Eric NELTNER , Randall Alan WATSON , Gene Michael ALTONEN
CPC classification number: B29C45/14811 , B29C45/14 , B29C45/14836 , B29C45/1671 , B29C45/77 , B29C45/78 , B29C2945/76006 , B29C2945/7604 , B29C2945/7621 , B29C2945/76287 , B29D1/00 , B29D22/003 , B29K2101/12 , B29L2022/00
Abstract: A method for injection molding overmolded articles includes heating thermoplastic material to a predetermined temperature in an injection molding apparatus. The injection molding apparatus has a mold including a mold cavity. The injection molding apparatus has a useful life of more than about 1 million injection molding cycles and less than about 20 million injection molding cycles. The method further includes positioning a pre-manufactured article in the mold cavity, advancing heated thermoplastic material from the melt holder of the injection molding apparatus into the mold cavity maintaining a substantially constant melt pressure in the proximity of the injection element of at least about 400 pounds per square inch (about 2 MPa) and at most about 10,000 pounds per square inch (about 69 MPa).
Abstract translation: 一种用于注射成型包覆成型制品的方法包括在注射成型设备中将热塑性材料加热至预定温度。 注射成型装置具有包括模腔的模具。 注射成型设备的使用寿命超过约100万次注塑周期和少于约2000万个注塑周期。 该方法还包括将预制物品定位在模腔中，将加热的热塑性材料从注射成型设备的熔体保持器推进到模具腔中，使注射元件附近的熔体压力保持在至少约为400 磅/平方英寸（约2MPa）和至多约10,000磅每平方英寸（约69MPa）。
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