Abstract:
Wellbore electrical cables according to the invention include at least one insulated conductor, at least one layer of armor wires surrounding the insulated conductor, and a polymeric material disposed in the interstitial spaces formed between armor wires and interstitial spaces formed between the armor wire layer and insulated conductor which may further include wear resistance particles or even short fibers, and the polymeric material may further form a polymeric jacket around an outer, layer of armor wires. The insulated conductor is formed from a plurality of metallic conductors encased in an insulated jacket. The invention also discloses a method of preparing a cable by extruding first layer of polymeric material upon at least one insulated conductor; serving a first layer of armor wires upon the polymeric material; softening the polymeric material to partially embed armor wires; extruding a second layer of polymeric material over the armor wires; serving a second layer outer armor wires thereupon; softening the polymeric material to partially embed the second armor wire layer; and optionally extruding a third layer of polymeric material over the outer armor wires embedded in the second layer of polymeric material. Further disclosed are methods of using the cables of the invention in seismic and wellbore operations, including logging operations.
Abstract:
Slickline cables and methods for preparing such cables are disclosed. A slickline cable includes a pre-manufactured polymer composite rod having a channel therein; an optical fiber disposed in the channel; a fastener securing the optical fiber in the channel, wherein the fastener is selected from the group comprising a polymer tape, a polymer layer, and a combination thereof, and an outer tube disposed outside the polymer composite rod having the optical fiber therein. A method for manufacturing a slickline cable includes preparing a polymer composite rod having at least one channel therein; placing at least one optical fiber in the at least one channel in the polymer composite rod; securing the at least one optical fiber in the at least one channel using a polymer tape, a polymer layer, or a combination of a polymer tape and a polymer layer; disposing an outer tube over the polymer composite rod.
Abstract:
A cable which includes conductor bundles prepared from at least one optical fiber positioned either centrally or helically about the center axis of the bundle, metallic conductors helically positioned around the bundles center axis, and a polymeric insulation material. A method of making a cable including forming a conductor bundle by placing helically positioned conductors and optical fibers about the periphery of a central optical fiber or metallic conductor, encasing the conductors, optical fibers, in a polymeric insulation material, and grouping the conductor bundles together.
Abstract:
Electrical cables formed from at least one insulated conductor, a layer of inner armor wires disposed adjacent the insulated conductor, and a layer of shaped strength members disposed adjacent the outer periphery of the first layer of armor wires. A polymeric material is disposed in interstitial spaces formed between the inner armor wires and the layer of shaped strength members, and the polymeric material is further disposed in interstitial spaces formed between the inner armor wire layer and insulated conductor. The polymeric material serves as a continuously bonded layer which also separates and encapsulates the armor wires forming the inner armor wire layer wire layer.
Abstract:
Corrosion resistant and/or lightweight bimetallic cylinders used in tools and electric cables, including core surrounded by corrosion resistant alloy outer cladding materials, where the alloy clad may include such alloys as beryllium-copper based alloys, nickel-chromium based alloys, superaustenitic stainless steel alloys, nickel-cobalt based alloys, nickel-molybdenum-chromium based alloys, and the like. The core may be a low density core based substantially upon titanium or titanium alloys.
Abstract:
Disclosed are high strength wellbore electric cables, which are formed from a plurality of strength members. The strength members are formed from several stranded filament wires which may be encased within a jacket of polymeric material. The strength members may be used as a central strength member, or even layered around a central axially positioned component or strength member, to form a layer of strength members. Cables of the invention may be of any practical design, including monocables, coaxial cables, quadcables, heptacables, slickline cables, multi-line cables, etc., and have improved resistant to corrosion, torque balancing, and gas migration from a wellbore to the surface.
Abstract:
An electrical cable is provided which includes an electrical conductor, a first insulating jacket disposed adjacent the electrical conductor and having a first relative permittivity, wherein the first insulating jacket is prepared from an admixture of: a polymer selected from the group consisting of polyaryletherether ketone polymer, polyphenylene sulfide polymer, polyether ketone, maleic anhydride modified polymers, Parmax® SRP polymers, and any mixtures thereof; and, a fluoropolymer additive. A second insulating jacket disposed adjacent the first insulating jacket and having a second relative permittivity that is less than the first relative permittivity, and wherein the insulating jacket is mechanically bonded to the second insulating jacket. In another aspect of the present invention, a method is provided for manufacturing a cable that includes providing an electrical conductor, extruding a first insulating jacket over the electrical conductor, and extruding a second insulating jacket thereon.
Abstract:
A cable which includes conductor bundles prepared from at least one optical fiber positioned either centrally or helically about the center axis of the bundle, metallic conductors helically positioned around the bundles center axis, and a polymeric insulation material. A method of making a cable including forming a conductor bundle by placing helically positioned conductors and optical fibers about the periphery of a central optical fiber or metallic conductor, encasing the conductors, optical fibers, in a polymeric insulation material, and grouping the conductor bundles together.